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machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) catalog 82227 revised 8-04
table of contents machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 2 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 crimp configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 terminal stud hole size . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6 description of ul 468a test procedures and requirements for terminals . . . . . . . . . . . . . . . . . . . 7 ring tongue terminals introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 insulation support . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 non-insulation support . . . . . . . . . . . . . . . . . . . . . . 16-18 insulation piercing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 amplivar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 spade tongue terminals insulation support . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23 non-insulation support . . . . . . . . . . . . . . . . . . . . . . . . . 24 hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 insulation piercing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 spring spade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 splices introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 non-insulation support ?side feed . . . . . . . . . . . . . . 27 non-insulation support ?end feed . . . . . . . . . . . . . . 28 insulation support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 insulation piercing ?end feed . . . . . . . . . . . . . . . . . . 29 identification bands . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 rtm crimpband splices introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 32 20 ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 14 ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 10 ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 9 ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 8 ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 7 ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36 6 ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 3 ridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 mtm crimpband splices introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 40 11 serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 9 serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 7 serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 amplivar splices introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 9 serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 7 serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 47 5 serrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 48 miniature splice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 subminiature splice . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 amplivar tooling . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50 pins, receptacles, tab and taper tab receptacles terminals introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 pin terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 receptacle terminals . . . . . . . . . . . . . . . . . . . . . . . . 53-55 shur-plug terminals .156 diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 .180 diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 shur-plug receptacle terminals .156 diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 .180 diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 tab receptacle terminals . . . . . . . . . . . . . . . . . . . . . . . 58 taper tab receptacle terminals 78 series insulation support . . . . . . . . . . . . . . . . . . . . . 59 78 series insulation piercing . . . . . . . . . . . . . . . . . . . . . 59 98 series insulation support . . . . . . . . . . . . . . . . . . . . . 59 contact and welding tab terminals introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 miscellaneous contacts and weld tabs. . . . . . . . . . . . 61 brush contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 button contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 grounding clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 miscellaneous terminals tab receptacles ?special . . . . . . . . . . . . . . . . . . . . . 64 plug blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 fuse receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 wire strain relief clamps . . . . . . . . . . . . . . . . . . . . . . . 65 spark plug receptacle . . . . . . . . . . . . . . . . . . . . . . . . . 65 thermal protector crimp pin . . . . . . . . . . . . . . . . . . . . . 65 wire pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 67 amplivar wire pins with insulation support . . . . . . . . 68 application tooling . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71 part number index . . . . . . . . . . . . . . . . . . . . . . . . . . . 72-74
introduction machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 3 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 operating temperatures of materials and finishes brass, phosphor bronze and steel are the normal materi- als for tyco electronics terminals. various finishes are available. brass plain allowable connection temperature: 110?. plain brass is used fre- quently, where applications have optional environmental conditions. tin plated allowable connection temperature: 110?. tin plating of receptacle and tab creates satisfactory operation at higher temper- atures, and in addition pro- tects the connection against corrosion. silver plated allowable connection temperature: 130? silver plated connections allow the highest operating temperature for brass and a higher current carrying capacity than plain and tin plated brass. phosphor bronze plain allowable connection temperature: 110? phosphor bronze is used in applications where brass would normally be cor- roded, for example the vari- ous freezing mixtures and ammonias. tin plated allowable connection temperature: 110? tin plated phosphor bronze for higher temperatures; additional corrosion protec- tion over plain phosphor bronze. silver plated allowable connection temperature: 130? silver plated connections allow the highest operating temperature for phosphor bronze and higher current carrying capacity than plain and tin plated phosphor bronze. steel nickel plated allowable connection temperature: 250? this combination allows a reliable connection at high temperatures, for example in stoves, cooking appli- ances, etc. to assure opti- mum performance, these nickel-plated receptacles are used with compatible lead wires and wires and tabs that can be welded to heating units. many part numbers are recognized under the component program of underwriters laboratories, inc., file no. e13288 and file no. lr 7189. certified by canadian standards association. contact tyco electronics customer service for a specific part number inquiry. need more information? call technical support at the numbers listed below. technical support is staffed with specialists well versed in all tyco electronics prod- ucts. they can provide you with: technical support catalogs technical documents product samples tyco electronics authorized distributor locations instant information by the tyco electronics fax service 24 hours a day call technical support and choose the tyco electronics fax service option at the voice prompt. the informa- tion you request will be faxed to you within a few minutes. from the tyco electronics fax service you get: drawings (the drawing number in this case is the part number) instruction sheets product specifications latest revisions of catalog pages. (you will be prompted to enter any part number on the old catalog page. the tyco electronics fax service will then fax you the latest catalog page(s) covering this part. the list of your closest distributors instructions on how to use the tyco electronics fax service r r ? copyright 1989, 1995 and 2004 by tyco electronics corporation. all international rights reserved. amp, amplivar, amp-o-lectric, ampomator, shur-plug, and tyco are trademarks. specifications subject to change. consult tyco electronics for latest design applications.
crimp configuration specifications machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 4 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar standard ? insulation piercing open barrel contacts contacts splices pins pins the basic design of the amplivar terminals encompasses two main areas, the burrs at the top of the serrations and the serrations themselves. during the crimping opera- tion the burrs pierce the insulation of the magnet wire and extrude the bare conductors into the serra- tions?reating intimate metal contact. in a one-step operation the magnet wire is automatically multiple ring stripped of its insulation as it is forced into the serrations during the precisely controlled crimp. the resulting termination produces a high tensile strength, air sealed connec- tion that is as resistant to corrosion as the insulated conductor. in the standard ??crimp design, the open barrel consists of two wings that are wrapped around the conductor strands and butted together in a tight seam. applied with match- mated tooling, the ??crimp offers the optimum combi- nation of mechanical strength and electrical conductivity. this method of termination also assures maximum resistance to vibration and corrosion. the insulation support feature was developed by tyco electronics for applica- tions where vibration tends to be excessive. this design offers the same fine quality characteristics found in the standard line plus firm, fully circumferencial support to the wire insulation. the insulation piercing line enjoys a durable popularity with electrical circuitry man- ufacturers because of the simplicity of attachment. the barrel contains two per- pendicular lances that drive through the wire insulation to make contact with the conductor within. tensile characteristics vary, depending on the type of wire insulation. because the barrel wraps around the insulation, it deters insula- tion fraying. the insulation piercing line is a low cost, high speed attachment suit- able for many requirements. in general, insulation pierc- ing terminals can be used where high currents, inten- sive vibration and mechani- cal loads are not critical factors on both stranded and tinsel wire.
terminal stud hole size machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 5 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 use to select proper size terminal the chart shows sizes and dimensions of various studs and the corresponding ter- minal stud hole sizes used with tyco electronics devices. for example, with stud #5 (.125 diameter), use tyco electronics device listed for #5 stud (.129 hole diameter). terminal stud hole sizes may easily be checked by fitting sample terminal to black circle. stud size stud dia. minimum terminal u.s. cust. metric hole diameter #0 .060 .064 #1 .073 .077 #2 m2 .086 .090 #3 .099 .103 #4 .112 .116 #5 m3 .125 .129 #6 m3.5 .138 .142 #8 m4 .164 .168 #10 .190 .194 #12 .216 .220 #14 .242 .247 1/4 m6 .250 .260 5/16 m8 .312 .323 3/8 .375 .385 7/16 .437 .448 1/2 m12 .500 .510
terminal stud hole size (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 6 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 stud size stud dia. minimum terminal u.s. cust. metric hole diameter 5/8 m16 .625 .651 3/4 .750 .776 7/8 m22 .875 .901 1 1.000 1.026 1-1/8 1.125 1.151 1-1/4 1.250 1.276
description of ul 486a test procedures and requirements for terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 7 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 requirement: connector temperatures must not exceed the ambi- ent temperature plus 50? [90?] after stability is attained. stability: a test sample is considered to have attained a stable temperature when three readings taken at not less than 10 minute intervals show no more than a 2? [3.6?] variation between any two readings. wire size range awg 22 to 2 test sequences test group 1 mechanical sequence 1. secureness 2. pullout test group 2 mechanical sequence 1. secureness 2. static heat 3. pullout wire size pullout awg force (lbs.) 22 8 20 13 18 20 16 30 14 50 12 70 10 80 890 6 100 4 140 2 180 note: testing conducted on non-plated copper wire with ul approved insulation. wire size test current awg (amperes) 22 9 20 12 18 17 16 18 14 30 12 35 10 50 870 695 4 125 2 170 secureness test requirements static heat test requirements pullout test requirements weight bushing arm rotates in a circular motion on the horizontal plane at 9 rpm. circular motion has a diameter of 3 inches. height (from bushing to wire) test terminal stationary mounting fixture wire size bushing height weight awg dia. (lbs.) 18 -16 1/4 10 1/4 2 14 3/8 11 3 12 -10 3/8 11 5 83/8118 6 1/2 11 3/4 18 4 1/2 11 3/4 30 2 9/16 12 1/2 30 note: test duration = 30 minutes terminal must not be separate from wire when subjected to the listed load for one minute.
introduction machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 8 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 open barrel rings and spades tyco electronics open bar- rel rings and spades are manufactured in strip form and supplied on reels for automachine termination. in the standard ??crimp con- figuration, the open barrel consists of two ??shaped wings that are crimped around the conductor strands and butted together into a tight seam. the crimping action of the tyco electronics application equipment is a precise operation that creates the proper crimp with each cycle of the machine. this ensures uniformity of all the crimp terminations. the insulation support was a tyco electronics developed feature for applications where vibration tends to be excessive. the insulation support consists of two additional ??shaped wings which are wrapped around the wire insulation. this prevents harmful flex- ing of the wire at the termi- nation point where the wire is rigidly crimped to the wire barrel and deters fraying of the insulation. because it increases the already signif- icant tensile strength of the conductor crimp, the vibration resistance is great enough for more severe applications. tyco electronics open barrel rings and spades are designed for wire sizes ranging from 28 awg to 6 awg. they come in a variety of stud sizes. these terminals are made from a variety of base materials and platings depending on your application (i.e. ambi- ent temperature, humidity, and chemical exposure). to help you choose the tyco electronics product best suited to your require- ments, the following infor- mation about each terminal is shown in tabular form: wire size range, insulation diameter, stud size, stock thickness, type of base material, plating and physical dimensions. tyco electronics has stan- dardized the product listed in this catalog section. if you do not see a terminal to fit your application, please con- tact your tyco electronics sales engineer. open barrel insulation piercing terminals the insulation piercing line of terminals enjoys popular- ity because of the simplicity of termination. the barrel contains two perpendicular lances that are driven through the wire insulation to make contact with the conductor. consequently, wire stripping is eliminated and a one step circuitry ter- mination is accomplished. tensile characteristics vary, depending on the type of wire insulation. since the barrel wraps around the insulation, it deters insula- tion fraying. the insulation piercing line is a low-cost, high-speed termination, suit- able for many applications. in general, insulation piercing terminals can be used on both stranded and tinsel wire, where high currents, intense vibration and mechanical loads are not critical factors. product facts reproducible crimping results high quality reduced manufacturing costs no soldering required proven crimp technology large range of product configurations excellent mechanical and electrical performance recognized under the component recognition program of underwriters laboratories inc., file no. e13288, unless otherwise specified certified by canadian standards association, file no. lr 7189, unless otherwise specified applications appliances machine tools automotive r r
ring tongue terminals, insulation support machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 9 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number .065 .012 brass .156 .375 .295 .109 61652-1 e 26-24 0.12?.6 .035?065 1.65 0.31 3.96 9.53 7.49 2.77 0.89?.65 .094 .012 brass .156 .375 .295 .109 61653-1 2.39 0.31 3.96 9.53 7.49 2.77 .100 .014 tin plated brass .190 .425 .330 .130 60007-2 .040?060 2.54 0.36 4.83 10.80 8.38 3.30 1.02?.52 .014 tin plated brass .190 .425 .330 .130 42547-2 b 26-22 0.12?.4 4 0.36 4.83 10.80 8.38 3.30 .100 .016 brass .190 .455 .365 .130 61312-1 .070?110 2.54 0.41 4.83 11.56 9.27 3.30 1.78?.79 .100 .016 nickel plated brass .190 .456 .365 .130 61312-2 2.54 0.41 4.83 11.58 9.27 3.30 d 26-20 0.12?.6 .048?078 .142 .020 tin plated brass .250 .565 .444 .237 60123-2 1.22?.98 3.61 0.51 6.35 14.35 11.28 6.02 .020 tin plated brass .290 .630 .485 .250 41579 4 0.51 7.37 16.00 12.32 6.35 .020 tin plated brass .290 .630 .485 .250 41580 .080?100 6 0.51 7.37 16.00 12.32 6.35 2.03?.54 .020 tin plated brass .290 .630 .485 .250 41581 8 0.51 7.37 16.00 12.32 6.35 .020 tin plated brass .290 .630 .485 .250 41582 10 0.51 7.37 16.00 12.32 6.35 a 24-20 0.2?.6 .014 tin plated brass .250 .590 .440 .220 60553-1 6 0.36 6.35 14.99 11.18 5.59 .014 tin plated brass .300 .590 .440 .220 60555-1 10 0.36 7.62 14.99 11.18 5.59 .048?078 .020 tin plated brass .312 .770 .615 .405 42508-2 1.22?.98 8 0.51 7.93 19.56 15.62 10.29 .020 tin plated brass .312 .770 .615 .405 42164-2 10 0.51 7.93 19.56 15.62 10.29 .020 tin plated brass .312 .770 .615 .405 63721-1 12 0.51 7.93 19.56 15.62 10.29 b 22-20 0.3?.6 .070?120 .126 .020 tin plated brass .210 .460 .355 .135 62638-1 1.78?.05 3.20 0.51 5.33 11.68 9.02 3.43 .120 .020 brass .210 .532 .427 .135 109453-1 .050?110 3.05 0.51 5.33 13.51 10.85 3.43 c 22-18 0.3?.9 1.27?.79 .020 brass .210 .532 .427 .135 109453-3 6 0.51 5.33 13.51 10.85 3.43 .100?150 .120 .020 brass .210 .532 .427 .135 109454-1 2.54?.81 3.05 0.51 5.33 13.51 10.85 3.43 .020 tin plated brass .296 .642 .494 .234 40697 .060?110 6 0.51 7.52 16.31 12.55 5.94 1.52?.79 .020 tin plated brass .296 .642 .494 .234 40698 8 0.51 7.52 16.31 12.55 5.94 .030 tin plated brass .468 .982 .748 .437 41013 .070?100 5/16 0.76 11.89 24.94 19.00 11.10 1.78?.54 .030 tin plated brass .468 .982 .748 .437 41711 1/4 0.76 11.89 24.94 19.00 11.10 .020 tin plated brass .296 .662 .514 .234 63797-1 4 0.51 7.52 16.81 13.06 5.04 a 22-18 0.3?.9 .020 tin plated brass .296 .662 .514 .234 42037 6 0.51 7.52 16.81 13.06 5.04 .020 brass .296 .662 .514 .234 42036-1 .080?110 8 0.51 7.52 16.81 13.06 5.04 2.03?.79 .020 tin plated brass .296 .662 .514 .234 42037-1 8 0.51 7.52 16.81 13.06 5.04 .020 brass .296 .662 .514 .234 42036-2 10 0.51 7.52 16.81 13.06 5.04 .020 tin plated brass .296 .662 .514 .234 42037-2 10 0.51 7.52 16.81 13.06 5.04 .120?170 .020 nickel plated steel .296 .637 .494 .234 485003-1 3.05?.32 8 0.51 7.52 16.18 12.55 5.04 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a with serrations c circular with serrations e square tongue b circular without serrations d flat sided
a with serrations ring tongue terminals, insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 10 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals f anti-rotational e extruded l e c w d stud retaining g stud retaining type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number d 20-16 0.5?.4 .075 .120 6 x 20 .020 stainless steel .270 .590 .468 .218 61904-1 1.91?.05 screw 0.51 6.86 14.99 11.89 5.54 c 20-16 0.5?.4 .075 .120 8 .020 tin plated brass .270 .603 .468 .218 40888 1.91?.05 0.51 6.86 15.32 11.89 5.54 a 20-16 0.5?.4 .100 .140 10 .030 tin plated brass .342 .784 .613 .312 40955 2.54?.56 0.76 8.67 19.91 15.57 7.93 b 20-16 0.5?.4 .075 .110 .099 .025 brass .246 .460 .352 .165 41406 1.91?.79 2.52 0.64 6.25 11.68 8.94 4.19 a 20-16 0.5?.4 .100 .140 8 .025 tin plated brass .342 .784 .613 .312 41456 2.54?.56 0.64 8.69 19.91 15.57 7.93 .080 .120 10 .025 tin plated brass .342 .784 .613 .312 160102-2 e 20-16 0.5?.4 2.03?.05 0.64 8.69 19.91 15.57 7.93 .080 .120 12 .025 tin plated brass .342 .784 .613 .312 160108-2 2.03?.05 0.64 8.69 19.91 15.57 7.93 .090 .120 6 .025 brass .230 .460 .352 .165 61764-1 2.29?.05 0.64 5.59 11.68 8.94 4.19 .100 .135 4 .025 tin plated brass .230 .460 .352 .165 61386-1 b 20-16 0.5?.4 2.54?.43 0.64 5.59 11.68 8.94 4.19 .100 .135 .156 .025 brass .246 .467 .352 .165 41471 2.54?.43 3.96 0.64 6.25 11.86 8.94 4.19 .100 .135 .156 .025 tin plated brass .246 .467 .352 .165 41472 2.54?.43 3.96 0.64 6.25 11.86 8.94 4.19 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. e without serrations l e c w c d shape b circular without serrations d grounding type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number d 24-20 0.2?.6 .045 .080 .014 tin plated brass .375 .634 .447 .250 61705-1 1.14?.03 10 0.36 9.53 16.11 11.35 6.35 e 20-18 0.5?.9 .075 .110 .020 tin plated brass .335 .650 .468 .205 40894 1.91?.79 10 0.51 8.51 16.51 11.89 5.21 .025 tin plated steel .370 .772 .587 .282 640204-1 8 0.69 9.40 19.61 14.91 7.16 f 22-18 0.3?.9 .080 .120 .025 nickel plated steel .370 .772 .587 .282 640204-2 2.03?.05 8 0.69 9.40 19.61 14.91 7.16 .025 tin plated steel .370 .772 .587 .282 640271-1 10 0.69 9.40 19.61 14.91 7.16 .025 tin plated brass .370 .772 .587 .282 61588-1 6 0.64 9.40 19.61 14.91 7.16 .177 .025 brass .370 .772 .587 .282 61436-1 4.50 0.64 9.40 19.61 14.91 7.16 .100 .140 .177 .025 tin plated brass .370 .772 .587 .282 61436-2 g 22-16 0.3?.4 2.54?.56 4.50 0.64 9.40 19.61 14.91 7.16 .177 .025 tin plated steel .370 .772 .587 .282 61556-1 4.50 0.64 9.40 19.61 14.91 7.16 .261 .025 tin plated brass .455 .805 .587 .282 61283-1 6.63 0.64 11.56 20.45 14.91 7.16 .105 max. .177 .025 brass .370 .772 .587 .282 350509-1 2.67 . 4.50 0.64 9.40 19.61 14.91 7.16 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752.
ring tongue terminals, insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 11 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number c 20-16 0.5?.4 .075 .110 .099 .025 brass .204 .460 .352 .165 42065 1.91?.79 2.52 0.64 5.18 11.68 8.94 4.19 b 20-16 0.5?.4 .075 .110 .132 .025 brass .246 .460 .352 .165 42721-1 1.91?.79 3.35 0.64 6.25 11.68 8.94 4.19 c 20-16 0.5?.4 .075 .110 .099 .025 tin plated brass .185 .460 .352 .165 63514-1 1.91?.79 2.52 0.64 4.70 11.68 8.94 4.19 a 20-16 0.5?.4 .100 .140 10 .030 br. tin plated brass .342 .784 .612 .312 640008-1 2.54?.56 0.76 8.69 19.91 15.54 7.92 c 20-16 0.5?.4 .080 .120 2 .020 nickel plated steel .256 .935 .748 .437 640082-1 2.03?.05 0.51 6.50 23.75 19.00 11.10 .080 .120 1/4 .020 brass .468 .982 .748 .437 60700-3 2.03?.05 0.51 11.89 24.94 19.00 11.10 .080 .120 1/4 .020 tin plated brass .468 .982 .748 .437 60700-2 a 20-16 0.5?.4 2.03?.05 0.51 11.89 24.94 19.00 11.10 .100 .140 10 .020 brass .342 .764 .593 .305 60394-1 2.54?.56 0.51 8.69 19.41 15.06 7.75 .110 .140 6 .030 tin plated brass .342 .764 .593 .305 42933-2 2.79?.56 0.76 8.69 19.41 15.06 7.75 .100 .140 6 .030 tin plated brass .342 .784 .613 .305 40723 a 18-14 0.8?.0 2.54?.56 0.76 8.69 19.91 15.57 7.75 .100 .140 8 .030 brass .342 .784 .613 .305 40660 2.54?.56 0.76 8.69 19.91 15.57 7.75 .100 .140 8 .030 tin plated brass .342 .784 .613 .305 40724 b 18-14 0.8?.0 2.54?.56 0.76 8.69 19.91 15.57 7.75 .100 .140 12 .030 tin plated brass .342 .784 .613 .305 63872-1 2.54?.56 0.76 8.69 19.91 15.57 7.75 .100 .140 10 .030 brass .342 .784 .613 .305 40661 2.54?.56 0.76 8.69 19.91 15.57 7.75 .100 .140 10 .030 tin plated brass .342 .784 .613 .305 40725 a 18-14 0.8?.0 2.54?.56 0.76 8.69 19.91 15.57 7.75 .120 .170 6 .020 brass .296 .640 .494 .234 41558* 3.05?.32 0.51 7.52 16.26 12.55 5.94 .120 .170 6 .020 pre-ni plated steel .296 .640 .494 .234 41558-1* 3.05?.32 0.51 7.52 16.26 12.55 5.94 d 18-14 0.8?.0 .120 .170 .194 .020 brass .335 .650 .468 .205 60546-1 3.05?.32 4.93 0.51 8.51 16.51 11.89 5.21 *not recommended for 2 wires. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a with serrations b circular without serrations c flat sided d extruded
ring tongue terminals, insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 12 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number 6 .020 brass .296 .677 .529 .234 109452-1 0.51 7.52 17.20 13.44 5.94 6 .020 pre-tin plated brass .296 .677 .529 .234 109452-2 0.51 7.52 17.20 13.44 5.94 8 .020 brass .296 .677 .529 .234 109452-3 .105 .170 0.51 7.52 17.20 13.44 5.94 2.67?.32 8 .020 pre-tin plated brass .296 .677 .529 .234 109452-4 0.51 7.52 17.20 13.44 5.94 10 .020 brass .296 .677 .529 .234 109452-5 0.51 7.52 17.20 13.44 5.94 10 .020 pre-tin plated brass .296 .677 .529 .234 109452-6 0.51 7.52 17.20 13.44 5.94 2 .020 tin plated brass .296 .640 .494 .234 63750-1 0.51 7.52 16.26 12.55 5.94 6 .020 tin plated brass .296 .640 .494 .234 41330* 0.51 7.52 16.26 12.55 5.94 8 .020 brass .296 .640 .494 .234 41559* 0.51 7.52 16.26 12.55 5.94 8 .020 tin plated brass .296 .640 .494 .234 63678-2 ? 0.51 7.52 16.26 12.55 5.94 .120 .170 8 .020 tin plated brass .296 .640 .494 .234 41332* 3.05?.32 0.51 7.52 16.26 12.55 5.94 8 .020 tin plated phos. brz. .296 .640 .494 .234 1217160-1 0.51 7.52 16.26 12.55 5.94 10 .020 brass .296 .640 .494 .234 41560* 0.51 7.52 16.26 12.55 5.94 a 18-14 0.8?.0 10 .020 pre-tin plated brass .296 .640 .494 .234 63628-1 ? 0.51 7.52 16.26 12.55 5.94 10 .020 tin plated brass .296 .640 .494 .234 41333* 0.51 7.52 16.26 12.55 5.94 .085 .150 1/4 .025 tin plated brass .473 1.016 .780 .469 626034-2 2.16?.81 0.51 12.01 25.81 19.81 11.91 8 .025 tin plated brass .342 .782 .612 .305 60024-2 0.64 8.69 19.89 15.55 7.75 .100 .140 10 .025 tin plated brass .342 .783 .612 .305 60433-2 2.54?.56 0.64 8.69 19.89 15.55 7.75 1/4 .025 tin plated brass .342 .783 .612 .305 60625-1 0.64 8.69 19.89 15.55 7.75 10 .025 brass .342 .789 .618 .305 60744-1 .120 .160 0.64 8.69 20.04 15.70 7.75 3.05?.07 10 .025 tin plated brass .342 .789 .618 .305 60744-2 0.64 8.69 20.04 15.70 7.75 6 .018 brass .295 .734 .586 .282 60770-1 0.46 7.49 18.64 14.88 7.16 6 .018 tin plated brass .295 .734 .586 .282 60770-2 0.46 7.49 18.64 14.88 7.16 8 .018 brass .295 .734 .586 .282 60771-1 .100 .140 0.46 7.49 18.64 14.88 7.16 2.54?.56 8 .018 tin plated brass .295 .734 .586 .282 60771-2 0.46 7.49 18.64 14.88 7.16 10 .018 brass .295 .734 .586 .282 60772-1 0.46 7.49 18.64 14.88 7.16 10 .018 tin plated brass .295 .734 .586 .282 60772-2 0.46 7.49 18.64 14.88 7.16 * not recommended for 2 wire applications. ? recommended for 2 wire applications. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a with serrations
ring tongue terminals, insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) c ??shape 13 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number .100?140 10 .018 tin plated brass .295 .734 .586 .282 60772-3 2.54?.56 0.46 7.49 18.64 14.88 7.16 .090?145 1/2 .025 pre-tin plated steel .687 1.245 .908 .500 61777-1 a 18-14 0.8?.0 2.29?.68 0.64 17.45 31.62 23.06 12.70 .140?190 10 .030 tin plated brass .342 .784 .608 .305 61397-1 3.56?.83 0.76 8.69 19.91 15.44 7.75 .080?150 1/4 .030 tin plated brass .490 1.050 .810 .460 61867-2 2.03?.81 0.76 12.45 26.68 20.57 11.68 e 18-14 0.8?.0 .090?140 5/16 .030 tin plated steel .592 1.150 .930 .615 61359-1 2.29?.56 0.76 15.04 29.21 23.62 15.62 8 .024 stainless steel .370 .772 .587 .282 640051-1* 0.61 9.40 19.61 14.91 7.16 5 .025 tin plated steel .370 .772 .587 .282 63640-1 0.64 9.40 19.61 14.91 7.16 .105?145 6 .025 tin plated steel .370 .772 .587 .282 61793-1 2.67?.68 0.64 9.40 19.61 14.91 7.16 8 .025 tin plated steel .370 .772 .587 .282 61794-1 0.64 9.40 19.61 14.91 7.16 8 .025 brass .370 .772 .587 .282 61794-4 0.64 9.40 19.61 14.91 7.16 .105?145 or 2.67?.68 10 .025 tin plated steel .445 .772 .587 .282 63482-1 (2) .110 0.64 11.30 19.61 14.91 7.16 f 18-14 0.8?.0 2.79 10 .024 stainless steel .370 .772 .587 .282 640052-1* 0.61 9.40 19.61 14.91 7.16 10 .025 tin plated steel .370 .772 .587 .282 350436-2 .105?145 0.64 9.40 19.61 14.91 7.16 2.67?.68 10 .025 tin plated steel .445 .772 .587 .282 61795-1 0.64 11.30 19.61 14.91 7.16 10 .025 tin plated steel .445 .772 .587 .282 61795-3 0.64 11.30 19.61 14.91 7.16 .090?145 12 .025 tin plated brass .687 1.245 .980 .495 63997-1 2.29?.68 0.64 17.45 31.62 24.89 12.57 .105?145 1/4 .025 stainless steel .687 1.245 .908 .495 63602-1* 2.67?.68 0.64 17.45 31.62 23.06 12.57 .090?145 1/2 .025 stainless steel .687 1.245 .908 .495 62786-1* 2.29?.68 0.64 17.45 31.62 23.06 12.57 a 18-14 0.8?.0 .100?180 10 .030 brass .340 1.170 1.010 .660 62700-1 2.54?.57 0.76 8.64 29.72 25.65 16.76 .080?150 1/2 .030 tin plated brass .850 1.450 1.030 .680 61863-2 2.03?.81 0.76 21.59 36.83 26.16 17.27 b 18-14 0.8?.0 .090?145 5/16 .025 stainless steel .687 1.245 .908 .495 62787-1* 2.29?.68 0.64 17.45 31.62 23.06 12.57 d 18-14 0.8?.0 .085?140 8 .025 tin plated phos. brz. .370 .835 .615 .250 62975-1 2.16?.56 0.64 9.40 21.21 15.62 6.35 .085?140 1/4 .025 tin plated brass .470 .930 .705 .340 485029-1 c 18-14 0.8?.0 2.16?.56 0.64 11.94 23.62 17.91 8.64 .085?140 5/16 .025 tin plated brass .470 .930 .705 .340 485030-1 2.16?.56 0.64 11.94 23.62 17.91 8.64 * stainless steel wire connectors cannot be certified under the current csa standard. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a with serrations b circular without serrations d square tongue f anti-rotational e grounding
d ??shape ring tongue terminals, insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 14 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number e 18-14 0.8?.0 .100?140 5 .020 tin plated brass .240 .833 .662 .312 63518-1 2.54?.56 0.51 6.10 21.16 16.82 7.93 10 .025 tin plated steel .470 .940 .705 .340 350080-1 b 18-14 0.8?.0 .085?140 0.64 11.94 23.88 17.91 8.64 2.16?.56 10 .025 brass .470 .940 .705 .340 63707-1 0.64 11.94 23.88 17.91 8.64 a 18-14 0.8?.0 .120?175 10 .020 pre-ni plated steel .342 .783 .612 .305 350199-1 3.05?.45 0.51 8.69 19.89 15.55 7.75 h 18-14 0.8?.0 .120?170 6?0 .016 pre-tin plated brass .300 .755 .595 .280 350981-2 3.05?.32 0.41 7.62 19.18 15.11 7.11 a 18-14 0.8?.0 .140?190 8 .030 tin plated brass .342 .784 .608 .305 640102-1 3.56?.83 0.76 8.69 19.91 15.44 7.75 .120?170 10 .030 pre-tin plated brass .296 .676 .528 .234 109451-6 3.05?.32 0.76 7.52 17.17 13.41 5.94 .257 .030 brass .470 1.046 .811 .384 42751-1 6.53 0.76 11.94 26.57 20.60 9.75 .257 .030 tin plated brass .470 1.046 .811 .384 42751-2 6.53 0.76 11.94 26.57 20.60 9.75 .257 .030 phos. bronze .470 1.046 .811 .384 42751-3 a 16-14 1.4?.0 6.53 0.76 11.94 26.57 20.60 9.75 .120?180 .281 .030 tin plated brass .470 1.046 .811 .384 42938-2 3.05?.57 7.14 0.76 11.94 26.57 20.60 9.75 .323 .030 tin plated brass .470 1.046 .811 .384 42752-2 8.20 0.76 11.94 26.57 20.60 9.75 3/8 .040 tin plated brass .687 1.245 .908 .495 61336-1 1.02 17.45 31.62 23.06 12.57 .390 .032 tin plated brass .687 1.245 .902 .495 1217330-1 9.91 0.81 17.45 31.62 22.91 12.57 .020 brass .375 .873 .686 .312 41294 10 0.51 9.53 22.17 17.42 7.93 c 16-14 1.25?.0 .120?180 .030 br. tin plated brass .375 .873 .686 .312 640007-1 3.05?.57 0.76 9.53 22.17 17.42 7.93 .257 .030 br. tin plated brass .470 1.046 .811 .384 640011-1 6.53 0.76 11.94 26.57 20.60 9.75 f 16-12 1.25?.0 .130?170 8 .025 brass .370 .772 .587 .282 61624-1 3.30?.32 0.64 9.40 19.61 14.91 7.16 g 16-12 1.25?.0 .130?170 8 .025 tin plated brass .370 .772 .587 .282 63698-1 3.30?.32 0.64 9.40 19.61 14.91 7.16 a 16-12 1.25?.0 (2) .125 . 10 .018 tin plated brass .342 .784 .608 .305 640253-2 3.18 0.46 8.69 19.91 15.44 7.75 .150?210 10 .030 tin plated brass .425 .972 .750 .344 60485-1 3.81?.33 0.76 10.80 24.69 19.05 8.74 .130?180 6 .040 tin plated brass .425 .972 .750 .344 40604-1 3.30?.57 1.02 10.80 24.69 19.05 8.74 .130?180 8 .040 tin plated brass .425 .972 .750 .344 40605-1 3.30?.57 1.02 10.80 24.69 19.05 8.74 .130?180 10 .040 tin plated brass .425 .972 .750 .344 40960 d 14-12 2.0?.0 3.30?.57 1.02 10.80 24.69 19.05 8.74 .170?210 10 .040 tin plated brass .425 .972 .750 .344 42639-1 4.32?.33 1.02 10.80 24.69 19.05 8.74 .170?210 1/4 .040 brass .425 .972 .750 .344 41604 4.32?.33 1.02 10.80 24.69 19.05 8.74 .130?180 1/4 .040 tin plated brass .425 .950 .728 .344 40973 3.30?.57 1.02 10.80 24.13 18.49 8.74 .130?180 1/4 .040 tin plated .425 .950 .728 .344 40973-1 3.30?.57 1.02 phos. bronze 10.80 24.13 18.49 8.74 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a with serrations c circular without serrations b external anti-rotational e flat sided
ring tongue terminals, insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 15 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number c 12-10 3.0?.0 .170?210 6 .040 tin plated brass .343 .921 .750 .344 61424-1 4.32?.33 1.02 8.71 23.39 19.05 8.74 a 12-10 3.0?.0 .150?210 1/4 .040 tin plated copper .535 1.045 .780 .406 61844-1 3.81?.33 1.02 13.59 26.54 19.81 10.31 8 .024 stainless steel .470 .995 .770 .340 62612-1 0.61 11.94 25.27 19.56 8.64 8 .025 tin plated steel .470 .995 .770 .340 62612-2 g 12-10 3.0?.0 .125?220 0.64 11.94 25.27 19.56 8.64 3.18?.59 10 .024 tin plated copper .470 .995 .770 .340 62613-3 0.61 11.94 25.27 19.56 8.64 10 .025 tin plated steel .470 .995 .770 .340 62613-2 0.64 11.94 25.27 19.56 8.64 10 .030 br. tin plated brass .470 1.072 .839 .406 640009-1 0.76 11.94 27.23 21.31 10.31 10 .030 tin plated brass .470 1.072 .839 .406 41124 0.76 11.94 27.23 21.31 10.31 a 12-10 3.0?.0 .150?.10 .257 .030 br. tin plated brass .470 1.072 .839 .406 640216-1 3.81?.33 6.53 0.76 11.94 27.23 21.31 10.31 .257 .030 tin plated brass .470 1.072 .839 .406 41125 6.53 0.76 11.94 27.23 21.31 10.31 .323 .030 tin plated brass .470 1.072 .839 .406 41126 8.20 0.76 11.94 27.23 21.31 10.31 .150?210 10 .030 brass .470 1.072 .839 .406 42722-1 3.81?.33 0.76 11.94 27.23 21.31 10.31 8 .040 tin plated brass .343 .921 .750 .344 42863-2 1.02 8.71 23.39 19.05 8.74 c 12-10 3.0?.0 .170?210 10 .040 brass .343 .921 .750 .344 42864-1 4.32?.33 1.02 8.71 23.39 19.05 8.74 10 .040 tin plated brass .343 .921 .750 .344 42864-2 1.02 8.71 23.39 19.05 8.74 .150?210 1/4 .030 tin plated brass .470 1.072 .839 .406 62691-2 3.81?.33 0.76 11.94 27.23 21.31 10.31 .344 .040 tin plated brass .687 1.245 .906 .495 42946-2 8.74 1.02 17.45 31.62 23.01 12.57 .344 .040 br. tin plated brass .687 1.245 .906 .495 640012-1 a 12-8 3.0?.0 .150?220 8.74 1.02 17.45 31.62 23.01 12.57 3.81?.59 3/8 .040 tin plated brass .687 1.245 .908 .495 61289-1 1.02 17.45 31.62 23.06 12.57 .405 .040 br. tin plated brass .687 1.245 .906 .495 42947-3 10.29 1.02 17.45 31.62 23.01 12.57 10 .050 tin plated copper .550 1.105 .830 .350 41808 .220?315 1.27 13.97 28.07 21.08 8.89 d 10-8 5.0?.0 5.59?.00 1/4 .050 tin plated copper .550 1.105 .830 .350 41809 1.27 13.97 28.07 21.08 8.89 .190?230 10 .040 br. tin plated brass .425 .962 .750 .344 640249-1 4.83?.84 1.02 10.80 24.43 19.05 8.74 10 .040 tin plated brass .550 1.105 .830 .350 61352-1 1.02 13.97 28.07 21.08 8.89 d 10-6 5.0?5.0 .220?315 1/4 .040 tin plated brass .550 1.105 .830 .350 42899-2 5.59?.00 1.02 13.97 28.07 21.08 8.89 5/16 .040 tin plated brass .550 1.105 .830 .350 42913-2 1.02 13.97 28.07 21.08 8.89 10 .040 tin plated brass .375 .992 .810 .400 61866-1 1.02 9.53 25.20 20.57 10.16 a 10-6 5.0?5.0 .145?290 1/4 .040 tin plated brass .490 1.110 .870 .460 61868-1 3.68?.37 1.02 12.45 28.19 22.10 11.68 1/4 .040 br. tin plated brass .490 1.110 .870 .460 61868-2 1.02 12.45 28.19 22.10 11.68 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. h multiple stud sizes g anti-rotational f grounding
ring tongue terminals, non-insulation support machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 16 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range stud size/ stock material dimensions part awg mm 2 dia. thk. and finish wl ec number b 24-20 0.6?.5 2 .012 brass .200 .350 .245 .130 61463-1 0.30 5.08 8.89 6.22 3.30 a 22-18 0.3?.9 6 .020 tin plated brass .300 .485 .335 .230 62686-2 0.51 7.62 12.32 8.51 5.84 c 22-16 0.3?.4 .125 .020 tin plated brass .250 .531 .406 .250 42185-2 3.18 0.51 6.35 13.49 10.31 6.35 2 .020 brass .175 .360 .270 .125 40668 0.51 4.45 9.14 6.86 3.18 .096 .020 tin plated brass .175 .360 .270 .125 40816 2.44 0.51 4.45 9.14 6.86 3.18 .096 .020 nickel plated steel .175 .338 .250 .125 42204-1 2.44 0.51 4.45 8.58 6.35 3.18 .096 .020 tin plated brass .234 .331 .234 .129 63457-1 2.44 0.51 5.94 8.41 5.94 3.28 4 .020 nickel plated steel .175 .338 .250 .125 63676-1 0.51 4.45 8.58 6.35 3.18 4 .020 brass .175 .360 .270 .125 40777 0.51 4.45 9.14 6.86 3.18 4 .020 tin plated brass .260 .400 .270 .145 40810 0.51 6.60 10.16 6.86 3.63 a 20-16 0.5?.4 5 .020 brass .234 .331 .234 .129 34578 0.51 5.94 8.41 5.94 3.28 .130 .020 tin plated brass .234 .331 .234 .129 40884 3.30 0.51 5.94 8.41 5.94 3.28 .131 .020 tin plated brass .260 .400 .270 .145 63243-1 3.33 0.51 6.60 10.16 6.86 3.63 6 .020 tin plated brass .260 .400 .270 .145 40811 0.51 6.60 10.16 6.86 3.63 6 .020 tin plated steel .260 .400 .270 .145 40811-1 0.51 6.60 10.16 6.86 3.63 8 .020 brass .260 .400 .270 .145 40749 0.51 6.60 10.16 6.86 3.63 8 .020 tin plated brass .260 .400 .270 .145 40812 0.51 6.60 10.16 6.86 3.63 6 .030 tin plated brass .218 .432 .330 .167 40976 0.76 5.54 10.97 8.38 4.24 a 20-14 0.5?.0 6 .020 brass .250 .395 .285 .160 40702 0.51 6.35 10.03 7.24 4.07 .096 .020 brass .175 .360 .255 .125 41006 2.44 0.51 4.45 9.14 6.48 3.18 .096 .020 tin plated brass .175 .360 .255 .125 41499 2.44 0.51 4.45 9.14 6.48 3.18 6 .020 brass .300 .535 .380 .230 34848 0.51 7.62 13.59 9.65 5.84 6 .020 tin plated brass .300 .535 .380 .230 40593 0.51 7.62 13.59 9.65 5.84 6 .020 pre-ni plated steel .300 .535 .385 .230 40979 0.51 7.62 13.59 9.78 5.84 a 18-14 0.8?.0 8 .020 brass .300 .535 .380 .230 34812 0.51 7.62 13.59 9.65 5.84 8 .020 tin plated brass .300 .535 .380 .230 40594 0.51 7.62 13.59 9.65 5.84 8 .020 pre-ni plated steel .300 .535 .385 .230 41346 0.51 7.62 13.59 9.78 5.84 10 .020 brass .300 .535 .380 .230 34839 0.51 7.62 13.59 9.65 5.84 10 .020 tin plated brass .300 .535 .380 .230 40595 0.51 7.62 13.59 9.65 5.84 8 .030 tin plated brass .343 .611 .435 .275 40517 0.76 8.71 15.52 11.05 6.99 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a with serrations c circular tongue b extruded
ring tongue terminals, non-insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 17 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range stud size/ stock material dimensions part awg mm 2 dia. thk. and finish wl ec number 5 .020 tin plated brass .234 .331 .234 .129 60250-2 b 18-14 0.8?.0 0.51 5.94 8.41 5.94 3.28 4 .025 tin plated brass .250 .460 .349 .160 42054-2 0.64 6.35 11.68 8.86 4.07 6 .025 brass .300 .570 .420 .230 42110-1 0.64 7.62 14.48 10.67 5.84 6 .025 tin plated brass .300 .570 .420 .230 42111-1 0.64 7.62 14.48 10.67 5.84 8 .025 tin plated brass .300 .570 .420 .230 42111-2 0.64 7.62 14.48 10.67 5.84 10 .025 brass .300 .570 .420 .230 42110-3 0.64 7.62 14.48 10.67 5.84 a 18-14 0.8?.0 10 .025 tin plated brass .300 .570 .420 .230 42111-3 0.64 7.62 14.48 10.67 5.84 10 .025 stainless steel .300 .535 .385 .230 42716-2 0.64 7.62 13.59 9.78 5.84 5 .030 tin plated brass .343 .611 .435 .275 60505-1 0.76 8.71 15.52 11.05 6.99 10 .030 brass .343 .611 .435 .275 40796 0.76 8.71 15.52 11.05 6.99 10 .030 tin plated brass .343 .611 .435 .275 40977 0.76 8.71 15.52 11.05 6.99 6 .020 tin plated brass .281 .455 .335 .210 61142-2 b 18-14 0.8?.0 0.51 7.14 11.56 8.51 5.33 8 .020 brass .281 .455 .335 .210 40951 0.51 7.14 11.56 8.51 5.33 10 .030 tin plated brass .343 .677 .501 .281 40696 0.76 8.71 17.20 12.73 7.14 8 .040 brass .343 .677 .501 .281 42425-1 1.02 8.71 17.20 12.73 7.14 8 .040 tin plated brass .343 .677 .501 .281 40523 1.02 8.71 17.20 12.73 7.14 10 .040 brass .343 .677 .501 .281 41911 1.02 8.71 17.20 12.73 7.14 10 .040 tin plated brass .343 .677 .501 .281 40524 a 12-10 3.0?.0 1.02 8.71 17.20 12.73 7.14 10 .040 tin plated copper .343 .670 .500 .281 41090 1.02 8.71 17.02 12.70 7.14 10 .040 tin plated copper .500 .820 .582 .338 42555-1 1.02 12.70 20.83 14.78 8.58 1/4 .040 tin plated copper .500 .820 .582 .338 41341 1.02 12.70 20.83 14.78 8.58 1/4 .040 tin plated brass .500 .820 .582 .338 41356 1.02 12.70 20.83 14.78 8.58 5/16 .040 tin plated copper .500 .820 .582 .338 42890-1 1.02 12.70 20.83 14.78 8.58 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a with serrations b circular tongue
ring tongue terminals, non-insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 18 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals type wire range stud size/ stock material dimensions part awg mm 2 dia. thk. and finish wl ec number c 12-10 3.0?.0 6 .030 tin plated brass .240 .659 .500 .281 640257-1 0.76 6.10 16.74 12.70 7.14 b 10-8 5.0?.0 10 .040 tin plated brass .385 .717 .547 .340 42673-2 1.02 9.78 18.21 13.89 8.64 10 .050 brass .550 1.105 .830 .500 485015-2 1.27 13.97 28.07 21.08 12.70 d 10-6 5.0?5.0 10 .050 tin plated brass .550 1.105 .830 .500 485015-1 1.27 13.97 28.07 21.08 12.70 5/16 .050 tin plated brass .550 1.105 .830 .500 61546-1 1.27 13.97 28.07 21.08 12.70 a 8 or 10 8.0 or 5.0 1/4 .040 brass .428 .955 .743 .335 40797 1.02 10.87 24.26 18.87 8.51 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a ??shape b square c square d without serrations
ring tongue terminals, insulation piercing machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 19 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals a insulation piercing c insulation penetrating b insulation piercing type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number 2 .013 nickel plated brass .165 .417 .300 .125 60422-3 0.33 4.19 10.59 7.62 3.18 22-20 0.3?.6 .050?065 .096 .013 pre-tin plated brass .165 .417 .330 .125 41376 b 1.27?.65 2.44 0.33 4.19 10.59 8.38 3.18 5 .013 tin plated brass .186 .423 .335 .125 41409 0.33 4.72 10.74 8.51 3.18 20-16 0.3?.4 .105?120 6 .020 brass .300 .655 .505 .240 42023 2.67?.05 0.51 7.62 16.64 12.83 6.10 5 .014 gold plated brass .186 .440 .350 .130 61505-1 1 0.36 4.72 11.18 8.89 3.30 c tinsel wire .030?035 5 .014 tin plated brass .186 .440 .350 .130 61505-2 1 0.76?.89 0.36 4.72 11.18 8.89 3.30 5 .014 tin plated brass .186 .440 .350 .130 640189-1 1 0.36 4.72 11.18 8.89 3.30 a 18-16 0.8?.4 .110?130 10 .016 brass .281 .800 .660 .350 61853-1 2.79?.30 0.41 7.13 20.32 16.76 8.89 1 insulation penetrating. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752.
ring tongue terminals, flag machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 20 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals a reversible c ??crimp b tab-lok type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number a 18-16 0.8?.4 6 .020 tin plated brass .280 .496 .342 .220 41443 0.51 7.11 12.60 8.69 5.59 c 18-14 0.8?.0 .100?140 .176 .020 tin plated brass .380 .270 61443-1 2.54?.56 4.47 0.51 9.65 6.86 .146 .018 tin plated brass .376 .720 .532 .263 42189-1 3.71 0.46 9.55 18.29 13.51 6.68 b 18-12 0.8?.0 .110?210 .172 .018 tin plated brass .376 .720 .532 .263 42190-1 2.79?.33 4.37 0.46 9.55 18.29 13.51 6.68 .203 .018 tin plated brass .376 .720 .532 .263 42191-1 5.16 0.46 9.55 18.29 13.51 6.68 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752.
amplivar ring tongue terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 21 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 ring tongue terminals a insulation support c non-insulation support d heavy duty oval hole e anti-rotational b oval hole type wire range insul. hole stud size/ stock material dimensions part awg mm 2 size dia. dia. thk. and finish wl ec number a 29-22 0.284?.643 .040?060 .197 10 .020 tin plated brass .342 .833 .662 .312 63399-1 1.02?.52 5.00 0.51 8.69 21.16 16.81 7.92 .100?140 .171 8 .020 tin plated brass .342 .833 .662 .312 60321-2 2.54?.56 4.34 0.51 8.69 21.16 16.81 7.92 a 23-19 0.574?.912 .125?165 .171 8 .020 tin plated brass .300 .700 .550 .230 60323-2 3.18?.19 4.34 0.51 7.62 17.73 13.97 5.84 .100?140 .197 10 .020 tin plated brass .342 .833 .662 .312 60319-2 2.54?.56 5.00 0.51 8.69 21.16 16.81 7.92 a 22-18 0.643?.024 .125?165 .265 1/4 .025 tin plated brass .420 .872 .662 .312 63612-1 3.18?.19 6.73 0.64 10.67 22.15 16.81 7.92 6 .025 tin plated brass .290 .500 .355 .195 63649-1 0.64 7.37 12.70 9.02 4.95 8 .025 brass .290 .500 .355 .195 63446-1 c 22-18 0.643?.024 0.64 7.37 12.70 9.02 4.95 8 .025 tin plated brass .290 .500 .355 .195 63446-2 0.64 7.37 12.70 9.02 4.95 1/4 .025 tin plated brass .420 .702 .492 .312 62835-1 0.64 10.67 17.83 12.50 7.92 a 20-16 0.183?.29 .125?165 .171 8 .020 tin plated brass .300 .695 .545 .230 60322-2 3.18?.19 4.34 0.51 7.62 17.65 13.84 5.84 a 18-14 1.024?.628 .100?140 .171 8 .020 brass .342 .833 .662 .312 60320-1 2.54?.56 4.34 0.51 tin plated brass 8.69 21.16 16.81 7.92 60320-2 .173 8 .028 lu-bronze .370 .915 .730 .380 485079-1 1 e 18-14 1.024?.628 .080?120 4.39 0.71 9.40 23.24 18.54 9.65 2.03?.05 .185 8 .028 lu-bronze .365 .882 .700 .380 485044-1 1 4.70 0.71 9.27 22.40 17.78 9.65 d 14-12 1.628?.05 .180 8 .025 brass .342 .833 .657 .312 62755-1 4.57 0.64 8.69 21.16 16.69 7.92 a 13-11 1.83?.3 .085?150 .180 8 .025 brass .342 .833 .657 .312 61710-1 2.16?.81 4.57 0.64 8.69 21.16 16.69 7.92 .180 8 .025 tin plated brass .342 .665 .495 .312 350571-1 c 13-11 1.83?.3 4.57 0.64 8.69 16.89 12.57 7.92 .197 10 .025 tin plated brass .342 .665 .495 .312 640212-1 5.00 0.64 8.69 16.89 12.57 7.92 a (2) 17 or 1.15 or .150?190 .171 8 .025 tin plated brass .342 .827 .656 .312 60752-2 (2) 15 1.45 3.68?.83 4.34 0.64 8.69 21.01 16.66 7.92 b 17-13 1/2 1.51?.78 .180 8 .020 brass .310 .692 .492 .312 63147-1 4.57 0.51 7.87 17.58 12.50 7.92 1 high conductivity copper-tin-zinc alloy. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752.
spade tongue terminals, insulation support machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 22 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 spade tongue terminals a with serrations c with serrations type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number .035?045 5 .016 tin plated brass .240 .545 .435 .215 350502-1 e 28-22 0.08?.4 0.89?.14 0.41 6.10 13.84 11.05 5.46 .035?045 5 .016 brass .240 .545 .435 .215 350502-2 0.89?.14 0.41 6.10 13.84 11.05 5.46 6 .020 tin plated brass .250 .563 .422 .215 60124-2 a 26-20 0.12?.6 .048?078 0.51 6.35 14.30 10.72 5.46 1.22?.98 .185 .020 tin plated brass .295 .585 .443 .236 63374-1 4.70 0.51 7.49 14.60 11.25 5.99 .048?078 6 .014 tin plated brass .250 .590 .442 .215 60445-2 1.22?.98 0.36 6.35 14.99 11.23 5.46 .048?078 10 .014 tin plated brass .300 .590 .442 .215 60501-1 1.22?.98 0.36 7.62 14.99 11.23 5.46 .048?078 .115 .020 brass .187 .517 .392 .185 42160-1 a 24-20 0.2?.6 1.22?.98 2.92 0.51 4.75 13.13 9.96 4.70 .048?078 .115 .020 tin plated brass .187 .517 .392 .185 42160-2 1.22?.98 2.92 0.51 4.75 13.13 9.96 4.70 .080?100 8 .020 tin plated brass .290 .621 .470 .220 41589 2.03?.54 0.51 7.37 15.77 11.94 5.59 .080?100 10 .020 tin plated brass .290 .621 .470 .220 41590 2.03?.54 0.51 7.37 15.77 11.94 5.59 d 24-20 0.2?.6 .075?100 4 .020 tin plated brass .250 .535 .442 .218 61238-1 1.91?.54 0.51 6.35 13.59 11.23 5.54 6 .020 tin plated brass .275 .657 .465 .175 40763 a 20-16 0.5?.4 .090?130 0.51 6.98 16.69 11.81 4.44 2.29?.30 8 .020 tin plated brass .275 .657 .465 .175 41343 0.51 6.98 16.69 11.81 4.44 6 .020 brass .280 .755 .525 .225 60389-1 c 20-16 0.5?.4 .100?140 0.51 7.11 19.18 13.33 5.71 2.54?.56 8 .020 brass .280 .755 .525 .225 60390-1 0.51 7.11 19.18 13.33 5.71 .130?180 8 .025 tin plated brass .312 .645 .520 .209 60251-2 b 18-14 0.8?.0 3.30?.57 0.64 7.92 16.38 13.21 5.31 .100?140 10 .030 tin plated brass .343 .752 .612 .312 40808 2.54?.56 0.76 8.71 19.10 15.54 7.92 .130?180 6 .020 tin plated brass .275 .657 .463 .175 60725-1 3.30?.57 0.51 6.98 16.69 11.76 4.44 6 .018 tin plated brass .296 .750 .540 .235 60773-2 0.46 7.52 19.05 13.72 5.97 a 18-14 0.8?.0 8 .018 brass .296 .750 .540 .235 60774-1 .100?140 0.46 7.52 19.05 13.72 5.97 2.54?.56 8 .018 tin plated brass .296 .750 .540 .235 60774-2 0.46 7.52 19.05 13.72 5.97 10 .018 brass .296 .750 .540 .235 60775-1 0.46 7.52 19.05 13.72 5.97 ? terminals flangable by designated applicator. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. b without serrations d round tongue flanged ? e wrap around ins. support
spade tongue terminals, insulation support (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 23 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 spade tongue terminals a insulation support c insulation support type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number .205 .291 .030 tin plated copper .490 .800 .613 .333 60998-1 b 18-14 0.8?.0 .120?180 5.21 7.39 0.76 12.45 20.32 15.57 8.46 3.05?.57 .255 .291 .030 tin plated copper .490 .710 .523 .333 60999-1 1 6.48 7.39 0.76 12.45 18.03 13.28 8.46 c 18-14 0.8?.0 .080?150 10 .025 tin plated brass .375 .930 .750 .400 61857-2 2.03?.81 0.64 9.53 23.62 19.05 10.16 a 10-6 5.0?5.0 .145?290 10 .040 tin plated brass .375 1.015 .810 .400 61855-1 3.68?.37 1.02 9.52 25.78 20.57 10.16 1 tongue bent 45? note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. b heavy duty a insulation support type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number 6 .030 tin plated brass .250 .690 .550 .243 63268-1 0.76 6.35 17.53 13.97 6.17 6 .030 tin plated brass .343 .752 .612 .312 60187-2 18-14 0.8?.0 .100?140 0.76 8.71 19.10 15.54 7.92 a 2.54?.56 8 .030 tin plated brass .343 .752 .612 .312 42168-2 0.76 8.71 19.10 15.54 7.92 10 .030 tin plated brass .343 .752 .612 .312 42169-2 0.76 8.71 19.10 15.54 7.92 16-12 1.4?.0 .110?150 8 .030 tin plated brass .343 .745 .612 .312 62795-1 2.79?.81 0.76 8.71 18.92 15.54 7.92 20-16 0.5?.4 .138 .020 tin plated brass .260 .472 .350 .194 485073-1 3.51 0.51 6.60 11.99 8.89 4.93 b 18-14 0.8?.0 8 .020 tin plated brass .315 .554 .389 .249 350568-1 0.51 8.00 14.07 9.88 6.33 14-10 2.0?.0 10 .040 brass .372 .668 .506 .281 63610-1 1.02 tin plated brass 9.45 16.97 12.85 7.14 63610-2 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. b non-insulation support spring spade
spade tongue terminals, non-insulation support machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 24 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 spade tongue terminals a with serrations type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number d 20-16 0.5?.4 6 .020 tin plated brass .275 .527 .328 .175 42318-2 0.51 6.99 13.39 8.33 4.45 b 18-14 0.8?.0 10 .030 tin plated brass .343 .628 .441 .275 40521 0.76 8.71 15.95 11.20 6.99 a 18-14 0.8?.0 6 .025 brass .275 .482 .295 .175 40577 0.64 6.99 12.24 7.49 4.45 ? .025 brass .275 .482 .295 .175 40705 c 18-14 0.8?.0 0.64 6.99 12.24 7.49 4.45 ? .025 tin plated brass .275 .482 .295 .175 41473 0.64 6.99 12.24 7.49 4.45 ? .030 tin plated brass .312 .688 .450 .235 42113-2 0.76 7.92 17.48 11.43 5.97 b 12-10 3.0?.0 10 .030 brass .312 .688 .450 .235 40891 0.76 7.92 17.48 11.43 5.97 ?0 .030 tin plated brass .312 .688 .450 .235 41495 0.76 7.92 17.48 11.43 5.97 d 12-10 3.0?.0 10 .040 brass .440 .968 .700 .435 63526-1 1.02 11.18 24.58 17.78 11.05 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. c without serrations d flanged type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number e 18-14 0.8?.0 10 .020 tin plated brass .280 .540 .374 .214 41461 0.51 7.11 13.72 9.50 5.44 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. e with serrations b with serrations spade hook terminals
spade tongue terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 25 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 spade tongue terminals type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number 5 .016 brass .250 .578 .422 .215 61498-1 0.41 6.35 14.68 10.72 5.46 28-22 0.08?.4 .035?040 5 .016 tin plated brass .250 .578 .422 .215 61498-2 0.89?.02 0.41 6.35 14.68 10.72 5.46 5 .016 pre-tin plated brass .250 .578 .422 .215 61498-3 0.41 6.35 14.68 10.72 5.46 5 .016 brass .250 .578 .472 .265 61519-1 a 0.41 6.35 14.68 11.99 6.73 .045?050 5 .016 tin plated brass .250 .578 .422 .215 60234-2 1.14?.27 0.41 6.35 14.68 10.72 5.46 26-22 0.12?.4 5 .016 tin plated brass .250 .578 .422 .215 640260-2 0.41 6.35 14.68 10.72 5.46 .035?045 6 .016 tin plated brass .250 .547 .422 .215 61385-2 0.89?.14 0.41 6.35 13.89 10.72 5.46 .058?062 5 .020 tin plated brass .250 .500 .392 .187 41933 1.47?.58 0.51 6.35 12.70 9.96 4.75 6 .020 tin plated brass .322 .750 .545 .281 40764 0.51 8.18 19.05 13.84 7.14 b 20-16 0.5?.4 .085?105 8 .020 tin plated brass .322 .750 .545 .281 40765 2.16?.67 0.51 8.18 19.05 13.84 7.14 10 .020 tin plated brass .322 .750 .545 .281 40766 0.51 8.18 19.05 13.84 7.14 a 20-18 0.5?.8 .065?080 5 .020 tin plated brass .250 .542 .412 .206 42339-2 1.65?.03 0.51 6.35 14.77 10.46 5.23 note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a insulation piercing b spade-lok spade insulation piercing type wire range insul. stud size/ stock material dimensions part awg mm 2 size dia. thk. and finish wl ec number a 18-12 0.8?.0 .110?210 12 .018 brass .315 .720 .535 .263 63053-1 2.79?.33 0.46 8.00 12.29 13.59 6.68 8 .018 tin plated brass .376 .720 .535 .263 42187-1 1 b 18-12 0.8?.0 .110?210 0.46 9.55 12.29 13.59 6.68 2.79?.33 10 .018 tin plated brass .376 .720 .535 .263 42188-1 1 0.46 9.55 12.29 13.59 6.68 1 terminals may be bent 45 in applicator (use suffix ??. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a tab-lok spring spade b tab-lok l e c w flag spade and spring spade
splices machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) splices 26 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 tyco electronics offers a full selection of amp open barrel splices that are specifically designed to terminate combinations of stranded wire and/or solid wire to themselves or to resistors, light emitting devices (led), glass reed switch assemblies, etc. open barrel splices are available with or without serrations. pre-stripped stranded or solid wire leads are forced into the serrations during the crimping process. the resulting termination produces a high tensile strength connection that is resistant to corrosion. depending on your specific application, open barrel splices are available for terminations in the 400 to 30,000 cma range in brass, copper-nickel, phosphor bronze and steel material. others are available with insulation support barrels to terminate round or square posts, resistance wire, and solid pin or calrod leads. the insulation support barrel prevents harmful flexing of the wire at the termination point where the wire is rigidly crimped in the wire barrel and deters fraying of the insulation. depending on your specific application, open barrel insulation support splices are available for terminations in the 150 to 12,000 cma range in brass and steel material. insulation piercing splices are also available to eliminate the need to pre-strip the insulated wire. the barrel contains two perpendicular lances that are driven through the wire insulation to make contact with the conductor. depending on your specific application, open barrel insulation piercing splices are available for terminations in the 16?2 awg wire range in brass material. identification splices are available for wire marking. up to three digits can be stamped on the bands during the crimping process. depending on your specific application, open barrel identification splices are available for terminations from .150 to .300 insulation diameters in brass and aluminum material. open barrel splices are manufactured in strip form and supplied on reels for semi-automated and fully automated terminations on crimping machines for high output per hour production rates. technical documents application specifications describe requirements for using the product in its intended application and/or crimping information. they are intended for the packaging and design engineer and the machine setup person. 114-2088 ?pigtail and thru splices product facts terminates stranded wire and/or solid wire combinations together or to leads on components or devices end feed splices available for pigtail connections. side feed splices available for parallel connections. available in brass, copper- nickel, phosphor bronze and steel material precision formed, strip-fed splices terminated in amp automatic machines for high production rates per hour
27 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 splices splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) type wire range stock crimp dim. material part cma mm 2 thickness width l number .016 .070 .100 brass 62759-1 400-1300 0.20-0.66 tin plated brass 62759-2 0.41 1.78 2.54 steel 62759-5 500-2200 0.25-1.11 .030 .110 .100 brass 485016-1 0.76 2.79 2.54 .120 brass 61769-1 1200-2600 0.61-1.32 .020 .090 3.05 nickel plated steel 61769-2 0.51 2.29 .190 brass 60372-1 4.83 .020 .110 .155 brass 63130-2 1500-5000 0.76-2.53 tin plated brass 63130-3 a 0.51 2.79 3.94 tin plated phos. bz. 63130-4 .020 .140 .250 brass 485043-1 4000-9000 2.03-4.56 tin plated brass 485043-2 0.51 3.56 6.35 nickel plated steel 485043-4 .031 .180 .265 tin plated steel 61299-1 7000-12500 3.55-6.33 tin plated brass 61299-2 0.79 4.57 6.73 brass 61299-3 8500-14000 4.31-7.10 .025 .180 .265 brass 1217967-1 0.64 4.57 6.73 tin plated brass 1217967-2 14000-30000 7.10-15.20 .030 .280 .310 brass 62754-1 0.76 7.11 7.87 tin plated brass 62754-2 side feed splices ? non-insulation support a
28 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 splices splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) type wire range stock crimp dim. material part cma mm 2 thickness width l number 400-1100 0.20-0.56 .010 .055 .100 brass 63834-1 0.25 1.40 2.54 1000-3200 0.51-1.62 .020 .110 .150 brass 41974 0.51 2.79 3.81 tin plated brass 41975 1500-4600 0.76-2.33 .020 .110 .225 nickel plated steel 62318-1 0.51 2.79 5.72 brass 61492-1 a 2500-4700 1.27-2.38 .020 .120 .150 tin/cu plated brass 61492-2 0.51 3.05 3.81 copper-nickel 61492-3 tin plated brass 40868 brass 40509 3300-9000 1.67-4.56 .020 .140 .150 tin plated brass 40552 0.51 3.56 3.81 nickel plated steel 40952 blackened st. steel 60470-1 .016 .090 .065 brass 41459 800-2600 0.41-1.32 copper-nickel 41459-1 0.41 2.29 1.65 tin plated brass 41459-2 1400-3600 0.71-1.82 .016 .090 .065 tin plated brass 40862 0.41 2.29 1.65 1400-2800 0.71-1.42 .016 .090 .100 tin plated steel 61008-1 0.41 2.29 2.54 2200-4200 1.11-2.13 .012 .090 .250 nickel plated steel 63432-1 0.31 2.29 6.35 2200-2900 1.11-1.47 .012 .090 .065 tin plated steel 60933-2 0.31 2.29 1.65 2200-4500 1.11-2.28 .012 .090 .065 nickel plated steel 41215 0.31 2.29 1.65 .150 nickel plated steel 41397 .020 .120 3.81 2500-4700 1.27-2.38 0.51 3.05 .125 tin plated steel 60932-2 b3.17 brass 60932-4 3200-3900 1.62-1.98 .012 .100 .150 nickel plated steel 42329-1 0.31 2.54 3.81 3200-8000 1.62-4.05 .020 .140 .225 brass 155352-1 0.51 3.56 5.72 4000-10000 2.02-5.07 .025 .155 .250 stainless steel 41627-1 0.64 3.94 6.35 6000-8000 3.04-4.05 .020 .155 .125 tin plated steel 485020-1 0.51 3.94 3.17 7000-13000 3.55-6.59 .025 .180 .225 brass 155353-1 0.64 4.57 5.72 tin plated brass 155353-2 7400-10000 3.75-5.07 .025 .180 .250 tin plated brass 41996 0.64 4.57 6.35 brass 62357-1 .025 .180 .250 brass 60997-1 12000-18000 6.08-9.12 nickel plated steel 60997-3 0.64 4.57 6.35 stainless steel 60997-5 a b end feed splices ? non-insulation support
type wire range** insul. stock dim. material part cma mm 2 dia. thickness l number 150-480 0.76-2.43 .035-.050 .010 .305 brass 62382-1 a 0.89-1.27 0.25 7.75 tin plated brass 62382-2 250-500 0.13-0.25 .010 .190 brass 1375622-1 1 0.25 4.83 975-2700 0.49-1.37 .080-.115 .012 .375 nickel plated steel 61021-1 2.03-2.92 0.31 9.52 b 1200-2200 0.61-1.11 .070-.100 .020 .230 nickel plated steel 62503-2 1.78-2.54 0.51 5.84 3200-9000 1.62-4.56 .120-.160 .020 .370 nickel plated steel 42627-4 3.05-4.06 0.51 9.40 c 6000-12000 3.04-6.08 .140-.185 .031 .545 tin plated steel 61300-1 3.55-4.70 0.79 13.85 d 1600-4100 0.81-2.08 .105-.145 .012 .450 brass 60806-1 2.67-3.68 0.31 11.43 e 1600-4100 0.81-2.08 .105-.145 .012 .745 brass 62516-2 2.67-3.68 0.31 18.92 f 975-3100 0.49-1.57 .080-.115 .020 .605 tin plated steel 505033-1 2 2.03-2.92 0.51 15.37 g a ~ 1000-3100 a ~ 0.51-1.57 .135-.170 .020 .705 brass 62419-2 b ~ 1500-4500 b ~ 0.76-2.28 3.43-4.32 0.51 17.90 nickel plated steel 62419-3 1600-3000 0.81-1.52 .105-.145 .014 .580 tin plated brass 1438246-2 h brass 1438246-4 4100-6900 2.08-3.50 2.67-3.68 0.36 14.70 brass 1438246-5 ** wire sizes indicated do not apply to resistance (heater) wire applications. 1 crimps to .015 [0.38] round or square post. 2 crimps to .092 [2.33] dia. solid pin or calrod. type wire range insul. stock dim. material part cma mm 2 dia. thickness l number a 20-16 0.5-1.4 .070-.090 .020 .210 tin plated brass 40771 1.78-2.29 0.51 5.33 .050-.065 .012 .210 brass 485064-1 b 22 0.3-0.4 gold plated brass 485064-2 1.27-1.65 0.31 5.33 nickel plated brass 485064-4 29 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 splices splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) a b insulation piercing crimp (awg wire, 7 strands min.) insulation support splices a l b l c l d e l f l g l h l l
type wire range insul. stock dim. material part awg mm 2 dia. thickness l number .190-.220 .020 .250 aluminum 41276 4.82-5.59 0.51 6.35 brass 41108 a .210-.235 aluminum 1438254-1 5.33-5.97 .020 .300 .240-.260 0.51 7.62 aluminum 1438254-2 6.09-6.60 b .150-.300 .030 .180 brass 41282 3.81-7.62 0.76 4.57 ** one to three digits can be stamped on bands in crimping operation. 30 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 splices splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) a b identification bands **
rtm crimpband splices machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 31 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 rtm crimpband splices product facts made from a continuous coil of ?ibbon connector material rtm crimpband have grooved serrations for improved axial retention available in brass, tin-plated brass and copper-nickel alloy (ca725) material make parallel or pigtail connections on same machine used for electrical and non-electrical connections 100% of rtm crimpband material is used in scrap free terminations crimpband material coupled with appropriate toolsets accommodate specific cma ranges produced in tyco electronics equipment on your production floor meets ul 486c crimp tensile requirements tyco electronics features the amp rtm crimpband system that is comprised of two key features: the semi-automatic termination machine and a reel of rtm crimpband material. in a one-step crimping operation, the machine feeds, cuts, forms and crimps the material to provide a low-cost, high reliability crimp connection. the rtm crimpband splices are formed during the crimping process from milled longitudinal groove material that produce rolled, rounded serrations. they are designed to terminate pre-stripped stranded and solid wire conductors together as well as wire conductors to switch tabs, resistors, printed circuit board, flex circuit and light bulb led and glass reed switch assemblies, etc. the flexibility of the rtm crimpband system provides opportunity for use in custom applications for either electrical and / or mechanical connections. tyco electronics provides a wide range of toolset types and crimpband splices to meet various production requirements. depending on your specific application, rtm crimpband splices are available in 3, 6, 7, 8, 9, 10 14 and 20 ridge serration versions for terminations in the 170 to 13,000 cma range. applications stranded and solid wire-to-wire connections light bulb led assembly switch lead assembly resistor lead assembly printed circuit board lead assembly flex-film lead assembly glass reed switch lead assembly cut formed crimped mod i mod iii
rtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 32 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 rtm crimpband splices ? feed (ribbon connector material) machine feeds strip until the strip hits the wire stop. ? shear (blank length) the strip is cut by the cutter block former bar insert tooling. ? bend (crimp formed) the former bar drives the cut strip over the anvil, bending the cut strip into an upside down ?? ? wire (placement) pigtail and parallel (thru) splice terminations are made on the same machine. ? crimp (crimp formed) the anvil retracts as the driver takes the formed strip down into the clincher. rtm crimpband interconnection system how the system operates legend machine basis lp leased purchase tooling blank length size code b/l (nom.) 032 .167 032/036 .228 036 .224 045 .246 051 .267 061 .292 061/076 .324 076 .339 076/092 .361 092 .379 092/125 .413 125 .446 125/160 .485 125/165 .506 165 .546 note: for b/l above, .546 consult factory for tooling size code connector w n width dim. no. of code ridges b .076 3 c .138 6 d .154 7 e .185 8 f .216 9 g .234 10 h .247 10 l .086 3 m .330 14 n .500 20 p .114 5 material t?002 thickness dim. code 12 .012 16 .016 18 .018 20 .020 22 .022 24 .024 25 .025 material material/finish code b cda 260 brass a cda 725 copper/ nickel alloy tb pre-tin over cda 260 brass tcrs 1010 cold rolled steel, tin plated ss 301 or 302 stainless steel st stainless steel, tin plated ul486c pull out wire size force requirements awg underwriters laboratory (lbs.) 26 3 24 5 22 8 20 10 18 10 16 15 14 25 12 35 10 40 notes: so that the proper crimpband splice is chosen, tyco electronics recommends the following: 1. submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your tyco electronics sales representative. 2. pull-out force and/or millivolt drop tests will be performed to develop recommendations for proper crimpband material, toolset and crimp heights. 3. tooling and testing will be documented on a material & tooling sheet (m & t sheet). 4. crimpband material quotes, tooling quotes and samples will be submitted to the customer. w w blank length t ridges lead wires a a section a-a ? ? ? ? ? connector specification code see figure 1 and/or legend below machine b.l. dim. w dim. t dim. basis tooling connector material material size width thickness l 092 f 20 tcrs splice no. example: l 092 f 20 tcrs
rtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 33 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 rtm crimpband splices 20 ridges t w awg/ wire range cma stock mat? material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 11 1 2 -9 .084-.114 7000-13000 .020 .500 tin plated 200/202 1601771-1 l200/202n20tb 4.00-6.50 2.13-2.90 0.51 12.70 brass 14 ridges t w awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 22-19 .024-.036 600-1300 .012 .330 cu ni 045 1601577-1 ? l045m12a 0.38-0.60 0.61-0.91 0.30 8.38 22-19 .024-.036 600-1300 .012 .330 brass 045 1601578-1 l045m12b 0.38-0.60 0.61-0.91 0.30 8.38 ? these part numbers are available upon special request; contact tyco electronics engineering for details. 10 ridges t w awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 22-19 .024-.036 600-1300 .012 .234 brass 045 1601575-1 l045g12b 0.38-0.60 0.61-0.91 0.30 5.94 21-18 1 2 .028-.039 800-1500 .016 .234 cu ni 051 1601593-1 ? l051g16a 0.40-0.75 0.71-0.99 0.41 5.94 20 1 2 -16 .030-.051 900-2600 .012 .234 brass 061 1601632-1 ? l061g12b 0.45-1.30 0.76-1.29 0.30 5.94 20 1 2 -16 .030-.051 900-2600 .020 .234 brass 061 1601633-1 l061g20b 0.45-1.30 0.76-1.29 0.51 5.94 11 1 2 -9 .084-.114 7000-13000 .020 .234 brass 200/202 1601853-1 p200/ 4.00-6.50 2.13-2.90 0.51 5.94 202g20b 11 1 2 -9 .084-.114 7000-13000 .025 .234 brass 200/202 1601769-1 l200/ 4.00-6.50 2.13-2.90 0.64 5.94 202g25bx ? these part numbers are available upon special request; contact tyco electronics engineering for details.
rtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 34 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 rtm crimpband splices 9 ridges t w awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 22-19 .024-.036 600-1300 .012 .216 stainless 045 1601807-1 p045f12ss 0.38-0.60 0.61-0.91 0.30 5.49 steel 20 1 2 -16 .030-.051 900-2600 .012 .216 stainless 061 1601520-1 g061f12ss 0.45-1.30 0.76-1.29 0.30 5.49 steel 8 ridges t w awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 24-20 .020-.033 400-1100 .012 .185 cu ni 032/036 1601553-1 l032/ 0.20-0.50 0.51-0.84 0.30 4.70 036e12a 18-14 .040-.063 1600-4000 .018 .185 tin plated 076 1601669-1 l076e18tcrs 0.80-2.00 1.02-1.60 0.46 4.70 crs 11 1 2 -9 .084-.114 7000-13000 .024 .185 brass 200/202 1601768-1 l200/ 4.00-6.50 2.13-2.90 0.61 4.70 202e24b 7 ridges t w awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 24-20 .020-.033 400-1100 .012 .154 brass 032/036 1601550-1 l032/ 0.20-0.50 0.51-0.84 0.30 3.91 036d12b 24-20 .020-.033 400-1100 .016 .154 cu ni 032/036 1601551-1 l032/ 0.20-0.50 0.51-0.84 0.41 3.91 036d16a 24-20 .020-.033 400-1100 .016 .154 brass 032/036 1601797-1 p032/ 0.20-0.50 0.51-0.84 0.41 3.91 036d16b 24-20 .020-.033 400-1100 .016 .154 tin plated 032/036 1601798-1 p032/ 0.20-0.50 0.51-0.84 0.41 3.91 brass 036d16tb 22-19 .024-.036 600-1300 .012 .154 brass 045 1601572-1 l045d12b 0.38-0.60 0.61-0.91 0.30 3.91 22-19 .024-.036 600-1300 .016 .154 cu ni 045 1601573-1 l045d16a 0.38-0.60 0.61-0.91 0.41 3.91
rtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 35 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 rtm crimpband splices 7 ridges (continued) t w awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 22-19 .024-.036 600-1300 .016 .154 brass 045 1601507-1 ? g045d16b 0.38-0.60 0.61-0.91 0.41 3.91 21-18 1 2 .028-.039 800-1500 .012 .154 brass 051 1601587-1 l051d12b 0.40-0.75 0.71-0.99 0.30 3.91 21-18 1 2 .028-.039 800-1500 .016 .154 brass 051 1601588-1 l051d16b 0.40-0.75 0.71-0.99 0.41 3.91 21-18 1 2 .028-.039 800-1500 .020 .154 nickel plated 051 1601591-1 l051d20nps 0.40-0.75 0.71-0.99 0.51 3.91 steel 21-18 1 2 .028-.039 800-1500 .020 .154 tin plated 051 1601811-1 ? p051d20tcrs 0.40-0.75 0.71-0.99 0.51 3.91 crs 20 1 2 -16 .030-.051 900-2600 .012 .154 cu ni 061 1601818-1 ? p061d12a 0.45-1.30 0.76-1.29 0.30 3.91 20 1 2 -16 .030-.051 900-2600 .012 .154 brass 061 1601620-1 ? l061d12b 0.45-1.30 0.76-1.29 0.30 3.91 20 1 2 -16 .030-.051 900-2600 .012 .154 tin plated 061 1601514-1 ? g061d12tb 0.45-1.30 0.76-1.29 0.30 3.91 brass 20 1 2 -16 .030-.051 900-2600 .016 .154 cu ni 061 1601819-1 p061d16a 0.45-1.30 0.76-1.29 0.41 3.91 20 1 2 -16 .030-.051 900-2600 .016 .154 brass 061 1601820-1 p061d16b 0.45-1.30 0.76-1.29 0.41 3.91 20 1 2 -16 .030-.051 900-2600 .016 .154 tin plated 061 1601623-1 l061d16tb 0.45-1.30 0.76-1.29 0.41 3.91 brass 20 1 2 -16 .030-.051 900-2600 .018 .154 brass 061 1601625-1 l061d18b 0.45-1.30 0.76-1.29 0.46 3.91 20 1 2 -16 .030-.051 900-2600 .018 .154 tin plated 061 1601628-1 l061d18tb 0.45-1.30 0.76-1.29 0.46 3.91 brass 20 1 2 -16 .030-.051 900-2600 .020 .154 cu ni 061 1601629-1 l061d20a 0.45-1.30 0.76-1.29 0.51 3.91 20 1 2 -16 .030-.051 900-2600 .020 .154 brass 061 1601630-1 l061d20b 0.45-1.30 0.76-1.29 0.51 3.91 20 1 2 -16 .030-.051 900-2600 .020 .154 tin plated 061 1601631-1 l061d20tbx 0.45-1.30 0.76-1.29 0.51 3.91 brass 20-15 .033-.057 1100-3200 .016 .154 brass 061/076 1601601-1 l061/076d16b 0.60-1.60 0.84-1.45 0.41 3.91 19 1 2 -14 1 2 .035-.061 1200-3700 .016 .154 brass 061/092 1601603-1 l061/092d16b 0.60-1.80 0.89-1.54 0.41 3.91 18-14 .040-.063 1600-4000 .012 .154 cu ni 076 1601828-1 p076d12a 0.80-2.00 1.02-1.60 0.30 3.91 18-14 .040-.063 1600-4000 .012 .154 brass 076 1601655-1 ? l076d12b 0.80-2.00 1.02-1.60 0.30 3.91 18-14 .040-.063 1600-4000 .016 .154 cu ni 076 1601656-1 l076d16a 0.80-2.00 1.02-1.60 0.41 3.91 18-14 .040-.063 1600-4000 .016 .154 brass 076 1601829-1 p076d16b 0.80-2.00 1.02-1.60 0.41 3.91 18-14 .040-.063 1600-4000 .016 .154 tin plated 076 1601658-1 l076d16tb 0.80-2.00 1.02-1.60 0.41 3.91 brass 18-14 .040-.063 1600-4000 .018 .154 cu ni 076 1601660-1 l076d18ax 0.80-2.00 1.02-1.60 0.46 3.91 18-14 .040-.063 1600-4000 .018 .154 brass 076 1601661-1 l076d18b 0.80-2.00 1.02-1.60 0.46 3.91 18-14 .040-.063 1600-4000 .018 .154 tin plated 076 1601664-1 l076d18tb 0.80-2.00 1.02-1.60 0.46 3.91 brass 18-14 .040-.063 1600-4000 .020 .154 brass 076 1601665-1 l076d20b 0.80-2.00 1.02-1.60 0.51 3.91 18-14 .040-.063 1600-4000 .020 .154 tin plated 076 1601667-1 l076d20tcrs 0.80-2.00 1.02-1.60 0.51 3.91 crs 18-14 .040-.063 1600-4000 .024 .154 brass 076 1601668-1 l076d24b 0.80-2.00 1.02-1.60 0.61 3.91 ? these part numbers are available upon special request; contact tyco electronics engineering for details.
rtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 36 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 rtm crimpband splices 7 ridges (continued) t w awg/ wire range cma stock mat? material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 17 1 2 -13 .042-.068 1800-4600 .016 .154 brass 076/092 1601642-1 l076/ 0.95-2.54 1.07-1.80 0.41 3.91 092d16bx 16 1 2 -13 .047-.072 2200-5200 .016 .154 cu ni 092 1601689-1 l092d16asp 1.10-2.60 1.19-1.83 0.41 3.91 16 1 2 -13 .047-.072 2200-5200 .016 .154 brass 092 1601691-1 l092d16b 1.10-2.60 1.19-1.83 0.41 3.91 16 1 2 -13 .047-.072 2200-5200 .016 .154 tin plated 092 1601693-1 l092d16tb 1.10-2.60 1.19-1.83 0.41 3.91 brass 16 1 2 -13 .047-.072 2200-5200 .018 .154 cu ni 092 1601694-1 l092d18a 1.10-2.60 1.19-1.83 0.46 3.91 16 1 2 -13 .047-.072 2200-5200 .018 .154 brass 092 1601695-1 l092d18b 1.10-2.60 1.19-1.83 0.46 3.91 16 1 2 -13 .047-.072 2200-5200 .018 .154 tin plated 092 1601841-1 p092d18tb 1.10-2.60 1.19-1.83 0.46 3.91 brass 16 1 2 -13 .047-.072 2200-5200 .020 .154 brass 092 1601528-1 ? g092d20b 1.10-2.60 1.19-1.83 0.51 3.91 16-12 .051-.078 2600-6100 .020 .154 cu ni 092/125 1601680-1 l092/ 1.30-3.46 1.29-1.98 0.51 3.91 125d20a 16-12 .051-.078 2600-6100 .020 .154 brass 092/125 1601681-1 l092/ 1.30-3.46 1.29-1.98 0.51 3.91 125d20b 16-12 .051-.078 2600-6100 .020 .154 tin plated 092/125 1601682-1 092/ 1.30-3.46 1.29-1.98 0.51 3.91 crs 125d20tcrs 15 1 2 -12 .055-.082 3000-6750 .016 .154 brass 125 1601529-1 g125d16b 1.54-3.46 1.40-2.10 0.41 3.91 15 1 2 -12 .055-.082 3000-6750 .018 .154 cu ni 125 1601531-1 g125d18a 1.54-3.46 1.40-2.10 0.46 3.91 15 1 2 -12 .055-.082 3000-6750 .018 .154 brass 125 1601726-1 l125d18b 1.54-3.46 1.40-2.10 0.46 3.91 15 1 2 -12 .055-.082 3000-6750 .018 .154 tin plated 125 1601729-1 l125d18tbx 1.54-3.46 1.40-2.10 0.46 3.91 brass 15 1 2 -12 .055-.082 3000-6750 .020 .154 brass 125 1601730-1 l125d20b 1.54-3.46 1.40-2.10 0.51 3.91 15 1 2 -12 .055-.082 3000-6750 .020 .154 tin plated 125 1601731-1 l125d20tb 1.54-3.46 1.40-2.10 0.51 3.91 brass 15 1 2 -12 .055-.082 3000-6750 .020 .154 tin plated 125 1601733-1 l125d20tcrs 1.54-3.46 1.40-2.10 0.51 3.91 crs 14 1 2 -11 1 2 .059-.087 3500-7500 .018 .154 tin plated 125/165 1601709-1 l125/ 1.80-4.00 1.50-2.21 0.46 3.91 brass 165d18tb 14 1 2 -11 1 2 .059-.087 3500-7500 .020 .154 cu ni 125/165 1601710-1 l125/ 1.80-4.00 1.50-2.21 0.51 3.91 165d20a 14 1 2 -11 1 2 .059-.087 3500-7500 .020 .154 brass 125/165 1601711-1 l125/ 1.80-4.00 1.50-2.21 0.51 3.91 165d20b 14 1 2 -11 1 2 .059-.087 3500-7500 .020 .154 tin plated 125/165 1601712-1 l125/ 1.80-4.00 1.50-2.21 0.51 3.91 brass 165d20tb 14-11 .063-.092 4000-8500 .020 .154 cu ni 165 1601754-1 ? l165d20a 2.00-4.20 1.60-2.34 0.51 3.91 14-11 .063-.092 4000-8500 .020 .154 brass 165 1601755-1 l165d20b 2.00-4.20 1.60-2.34 0.51 3.91 13 1 2 -10 1 2 .071-.097 4500-9500 .020 .154 brass 165/200 1601532-1 g165/ 2.54-4.50 1.70-2.46 0.51 3.91 200d20b 11 1 2 -9 .084-.114 7000-13000 .016 .154 brass 200/202 1601764-1 l200/ 4.00-6.50 2.13-2.90 0.41 3.91 202d16b 11 1 2 -9 .084-.114 7000-13000 .020 .154 cu ni 200/202 1601765-1 l200/ 4.00-6.50 2.13-2.90 0.51 3.91 202d20a 11 1 2 -9 .084-.114 7000-13000 .020 .154 brass 200/202 1601852-1 p200/ 4.00-6.50 2.13-2.90 0.51 3.91 202d20b 11 1 2 -9 .084-.114 7000-13000 .020 .154 tin plated 200/202 1601766-1 l200/ 4.00-6.50 2.13-2.90 0.51 3.91 brass 202d20tb ? these part numbers are available upon special request; contact tyco electronics engineering for details.
rtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 37 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 rtm crimpband splices 6 ridges t w awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 24-20 .020-.033 400-1100 .012 .138 tin plated 032/036 1601548-1 l032/ 0.20-0.50 0.51-0.84 0.30 3.51 brass 036c12tb 24-20 .020-.033 400-1100 .016 .138 brass 032/036 1601549-1 l032/ 0.20-0.50 0.51-0.84 0.41 3.51 036c16b 22-19 .024-.036 600-1300 .012 .138 brass 045 1601566-1 l045c12b 0.38-0.60 0.61-0.91 0.30 3.51 22-19 .024-.036 600-1300 .016 .138 cu ni 045 1601569-1 l045c16a 0.38-0.60 0.61-0.91 0.41 3.51 22-19 .024-.036 600-1300 .016 .138 brass 045 1601571-1 l045c16b 0.38-0.60 0.61-0.91 0.41 3.51 21-18 1 2 .028-.039 800-1500 .012 .138 brass 051 1601808-1 ? p051c12b 0.40-0.75 0.71-0.99 0.30 3.51 21-18 1 2 .028-.039 800-1500 .016 .138 cu ni 051 1601809-1 p051c16a 0.40-0.75 0.71-0.99 0.41 3.51 21-18 1 2 .028-.039 800-1500 .016 .138 brass 051 1601810-1 p051c16b 0.40-0.75 0.71-0.99 0.41 3.51 21-18 1 2 .028-.039 800-1500 .018 .138 brass 051 1601586-1 ? l051c18b 0.40-0.75 0.71-0.99 0.46 3.51 20 1 2 -16 .030-.051 900-2600 .016 .138 cu ni 061 1601614-1 l061c16a 0.45-1.30 0.76-1.29 0.41 3.51 20 1 2 -16 .030-.051 900-2600 .016 .138 brass 061 1601511-1 g061c16b 0.45-1.30 0.76-1.29 0.41 3.51 20 1 2 -16 .030-.051 900-2600 .016 .138 tin plated 061 1601617-1 l061c16tb 0.45-1.30 0.76-1.29 0.41 3.51 brass 20 1 2 -16 .030-.051 900-2600 .018 .138 cu ni 061 1601618-1 l061c18ax 0.45-1.30 0.76-1.29 0.46 3.51 20 1 2 -16 .030-.051 900-2600 .018 .138 brass 061 1601619-1 l061c18b 0.45-1.30 0.76-1.29 0.46 3.51 20 1 2 -16 .030-.051 900-2600 .020 .138 brass 061 1601513-1 ? g061c20b 0.45-1.30 0.76-1.29 0.51 3.51 20-15 .033-.057 1100-3200 .016 .138 brass 061/076 1601597-1 l061/ 0.60-1.60 0.84-1.45 0.41 3.51 076c16b 20-15 .033-.057 1100-3200 .016 .138 tin plated 061/076 1601599-1 l061/ 0.60-1.60 0.84-1.45 0.41 3.51 brass 076c16tb 20-15 .033-.057 1100-3200 .018 .138 brass 061/076 1601600-1 ? l061/ 0.60-1.60 0.84-1.45 0.46 3.51 076c18b 18-14 .040-.063 1600-4000 .016 .138 cu ni 076 1601650-1 l076c16a 0.80-2.00 1.02-1.60 0.41 3.51 18-14 .040-.063 1600-4000 .016 .138 brass 076 1601651-1 l076c16b 0.80-2.00 1.02-1.60 0.41 3.51 18-14 .040-.063 1600-4000 .018 .138 cu ni 076 1601652-1 ? l076c18a 0.80-2.00 1.02-1.60 0.46 3.51 18-14 .040-.063 1600-4000 .018 .138 brass 076 1601827-1 p076c18b 0.80-2.00 1.02-1.60 0.46 3.51 18-14 .040-.063 1600-4000 .018 .138 tin plated 076 1601654-1 ? l076c18tcrs 0.80-2.00 1.02-1.60 0.46 3.51 crs 17 1 2 -13 .042-.068 1800-4600 .016 .138 brass 076/092 1601640-1 l076/ 0.95-2.54 1.07-1.80 0.41 3.51 092c16b 16 1 2 -13 .047-.072 2200-5200 .016 .138 cu ni 092 1601837-1 p092c16ax 1.10-2.60 1.19-1.83 0.41 3.51 16 1 2 -13 .047-.072 2200-5200 .016 .138 brass 092 1601687-1 l092c16b 1.10-2.60 1.19-1.83 0.41 3.51 15 1 2 -12 .055-.082 3000-6750 .016 .138 tin plated 125 1601721-1 l125c16tb 1.54-3.46 1.40-2.10 0.41 3.51 brass 15 1 2 -12 .055-.082 3000-6750 .018 .138 cu ni 125 1601722-1 l125c18a 1.54-3.46 1.40-2.10 0.46 3.51 15 1 2 -12 .055-.082 3000-6750 .018 .138 brass 125 1601723-1 l125c18b 1.54-3.46 1.40-2.10 0.46 3.51 ? these part numbers are available upon special request; contact tyco electronics engineering for details.
rtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 38 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 rtm crimpband splices awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 27 1 2 -21 .013-.028 170-800 .012 .076 brass 032 1601555-1 l032b12b 0.09-0.40 0.33-0.71 0.30 1.93 24-20 .020-.033 400-1100 .012 .076 cu ni 032/036 1601542-1 l032/ 0.20-0.50 0.51-0.84 0.30 1.93 036b12a 24-20 .020-.033 400-1100 .012 .076 brass 032/036 1601795-1 p032/ 0.20-0.50 0.51-0.84 0.30 1.93 036b12b 24-20 .020-.033 400-1100 .016 .076 brass 032/036 1601545-1 l032/ 0.20-0.50 0.51-0.84 0.41 1.93 036b16b 24-20 .020-.033 400-1100 .016 .076 tin plated 032/036 1601546-1 l032/ 0.20-0.50 0.51-0.84 0.41 1.93 brass 036b16tb 24-20 .020-.033 400-1100 .018 .076 brass 032/036 1601547-1 ? l032/ 0.20-0.50 0.51-0.84 0.46 1.93 036b18b 22-19 .024-.036 600-1300 .016 .076 cu ni 045 1601503-1 g045b16a 0.38-0.60 0.61-0.91 0.41 1.93 22-19 .024-.036 600-1300 .016 .076 brass 045 1601562-1 l045b16b 0.38-0.60 0.61-0.91 0.41 1.93 22-19 .024-.036 600-1300 .016 .076 tin plated 045 1601504-1 ? g045b16tb 0.38-0.60 0.61-0.91 0.41 1.93 brass 22-19 .024-.036 600-1300 .016 .076 tin plated 045 1601564-1 l045b16tbsp 0.38-0.60 0.61-0.91 0.41 1.93 brass 21-18 1 2 .028-.039 800-1500 .016 .076 cu ni 051 1601580-1 ? l051b16a 0.40-0.75 0.71-0.99 0.41 1.93 21-18 1 2 .028-.039 800-1500 .016 .076 brass 051 1601582-1 ? l051b16b 0.40-0.75 0.71-0.99 0.41 1.93 21-18 1 2 .028-.039 800-1500 .016 .076 tin plated 045 1601583-1 ? l051b16tb 0.40-0.75 0.71-0.99 0.41 1.93 brass 21-18 1 2 .028-.039 800-1500 .020 .076 brass 051 1601584-1 l051b20b 0.40-0.75 0.71-0.99 0.51 1.93 20 1 2 -16 .030-.051 900-2600 .016 .076 tin plated 061 1601612-1 ? l061b16tb 0.45-1.30 0.76-1.29 0.41 1.93 brass 20 1 2 -16 .030-.051 900-2600 .016 .076 cu ni 061 1601610-1 l061b16a 0.45-1.30 0.76-1.29 0.41 1.93 20 1 2 -16 .030-.051 900-2600 .016 .076 brass 061 1601611-1 l061b16b 0.45-1.30 0.76-1.29 0.41 1.93 20 1 2 -16 .030-.051 900-2600 .016 .076 brass 061 1601635-1 l061l16b 0.45-1.30 0.76-1.29 0.41 1.93 20-15 .033-.057 1100-3200 .016 .076 tin plated 061/076 1601596-1 l061/ 0.60-1.60 0.84-1.45 0.41 1.93 brass 076b16tbx 18-14 .040-.063 1600-4000 .016 .076 brass 076 1601825-1 p076b16b 0.80-2.00 1.02-1.60 0.41 1.93 18-14 .040-.063 1600-4000 .020 .076 brass 076 1601649-1 l076b20b 0.80-2.00 1.02-1.60 0.51 1.93 ? these part numbers are available upon special request; contact tyco electronics engineering for details. 3 ridges t w
mtm crimpband splices machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 39 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 mtm crimpband splices cut formed crimped product facts made from a continuous coil of ?ibbon connector material magnet wires mtm crimpband splices have machine-piercing serrations designed for displacing magnet wire insulation available in brass, tin- plated brass, and copper- nickel alloy material make parallel or pigtail connections on same machine 100% of crimpband material is used in scrap free terminations crimpband material coupled with appropriate toolsets accommodate specific cma ranges produced in tyco electronics equipment on your production floor meets ul 486c crimp tensile requirements tyco electronics features the amp mtm crimpband system that is comprised of two key features: the semi- automatic termination machine and a reel of mtm crimpband material. in a one-step crimping operation, the machine feeds, cuts, forms and crimps the material to provide a low-cost, high reliability crimp connection. the mtm crimpband splices are formed during the crimping process from machined longitudinal grooved material that pierces magnet wire varnish film insulation during crimping. mtm crimpband splices are specifically designed to terminate magnet wire to itself or in combination with standard solid or stranded lead wire. three magnet wires maximum can be terminated together with stranded lead wire in one splice. tyco electronics provides a wide range of toolset types and crimpband splices to meet various production requirements. depending on your specific application, mtm crimpband splices are available in 7, 9, 11 and 13 serration versions for terminations in the 400 to 13,000 cma range. when aluminum magnet wire is used, mtm crimpband splices must be tin plated. applications motors windings and connections coil connections transformer windings and connections lighting ballasts power supplies mod i mod iii
mtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 40 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 mtm crimpband splices ? feed (magnet wire connector material) machine feeds strip until the strip hits the wire stop. ? shear (blank length) the strip is cut by the cutter block former bar insert tooling. ? bend (crimp formed) the former bar drives the cut strip over the anvil, bending the cut strip into an upside down ?? ? wire (placement) in pigtail and parallel (thru) splices magnet wires must be placed on top of the lead wire. ? crimp (crimp formed) the anvil retracts as the driver takes the formed strip down into the clincher. mtm crimpband interconnection system how the system operates w w blank length d t serrations burrs lead wire magnet wires on top a a section a-a ? ? ? ? ? connector specification code see figure 1 and/or legend below machine b.l. dim. w dim. t dim. material basis tooling connector material finish code size width thickness l 092 6r 20 t b splice no. example: l 092 6r 20 t b legend machine basis lpg* leased purchase general * customer has their own tooling tooling blank length size code b/l (nom.) 032 .167 032/036 .228 036 .224 045 .246 051 .267 061 .292 061/076 .324 076 .339 076/092 .361 092 .379 092/125 .413 125 .446 125/160 .485 125/165 .506 165 .546 note: for b/l above, .546 consult tyco electronics for tooling size code. connector width code w 4r 5 serrations .138 6r 7 serrations .154 8r 9 serrations .194 10r 11 serrations .234 material t.002 d thickness dim. serration code depth 12 .012 .005 14 .014 .005 16 .016 .007 20 .020 .007 25 .025 .007 ul486c pull out wire size force requirements awg underwriters laboratory (lbs.) 26 3 24 5 22 8 20 10 18 10 16 15 14 25 12 35 10 40 notes: so that the proper crimpband splice is chosen, tyco electronics recommends the following: 1. submit 10 samples of wire combinations and/or components to be crimped with any special requirements to your tyco electronics sales representative. 2. pull-out force and/or millivolt drop tests will be performed to develop recommendations for proper crimpband material, toolset and crimp heights. 3. tooling and testing will be documented on a material & tooling sheet (m & t sheet). 4. crimpband material quotes, tooling quotes and samples will be submitted to the customer. material material/finish code b cda 260 brass a cda 725 copper/ nickel alloy tb pre-tin over cda 260 brass
mtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 41 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 mtm crimpband splices 11 serrations 9 serrations t w t w awg/ wire range cma stock mat? material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 24-20 .020-.033 400-1100 .016 .194 tin plated 032/036 1601794-1 ? p032/ 0.20-0.50 0.51-0.84 0.41 4.93 brass 0368r16tb 20 1 2 -16 .030-.051 900-2600 .018 .194 tin plated 061 1601607-1 ? l0618r16tb 0.45-1.30 0.76-1.29 0.46 4.93 brass 20 1 2 -16 .030-.051 900-2600 .018 .194 brass 061 1601608-1 l0618r20b 0.45-1.30 0.76-1.29 0.46 4.93 20 1 2 -16 .030-.051 900-2600 .018 .194 tin plated 061 1601814-1 ? p0618r20tb 0.45-1.30 0.76-1.29 0.46 4.93 brass 18-14 .040-.063 1600-4000 .016 .194 tin plated 076 1601824-1 p0768r16tb 0.80-2.00 1.02-1.60 0.41 4.93 brass 18-14 .040-.063 1600-4000 .020 .194 tin plated 076 1601857-1 po768r20tb 0.80-2.00 1.02-1.60 0.51 4.93 brass 18-14 .040-.063 1800-4600 .020 .194 brass 076/092 1601823-1 p076/ 0.80-2.00 1.02-1.60 0.51 4.93 0928r20b 18-14 .040-.063 1800-4600 .020 .194 tin plated 076/092 1601639-1 l076/ 0.80-2.00 1.02-1.60 0.51 4.93 brass 0928r20tb 16-12 .051-.078 2600-6100 .020 .194 brass 092/125 1601833-1 p092/ 1.30-3.46 1.29-1.98 0.51 4.93 1258r20b 16-12 .051-.078 2600-6100 .020 .194 tin plated 092/125 1601677-1 l092/ 1.30-3.46 1.29-1.98 0.51 4.93 brass 1258r20tb 16-12 .051-.078 2600-6100 .025 .194 brass 092/125 1601678-1 ? l092/ 1.30-3.46 1.29-1.98 0.64 4.93 1258r25b 16-12 .051-.078 2600-6100 .025 .194 tin plated 092/125 1601835-1 ? p092/ 1.30-3.46 1.29-1.98 0.64 4.93 brass 1258r25tb 15 1 2 -12 .055-.082 3000-6750 .016 .194 brass 125 1601717-1 ? l1258r16b 1.54-3.46 1.40-2.10 0.41 4.93 15 1 2 -12 .055-.082 3000-6750 .016 .194 tin plated 125 1601718-1 l1258r16tb 1.54-3.46 1.40-2.10 0.41 4.93 brass 15 1 2 -12 .055-.082 3000-6750 .020 .194 brass 125 1601846-1 p1258r20b 1.54-3.46 1.40-2.10 0.51 4.93 15 1 2 -12 .055-.082 3000-6750 .025 .194 brass 125 1601719-1 l1258r25b 1.54-3.46 1.40-2.10 0.64 4.93 14 1 2 -11 1 2 .059-.087 3500-7500 .025 .194 brass 125/165 1601706-1 l125/ 1.80-4.00 1.50-2.21 0.64 4.93 1658r25b 14 1 2 -11 1 2 .059-.087 3500-7500 .025 .194 tin plated 125/165 1601707-1 l125/ 1.80-4.00 1.50-2.21 0.64 4.93 brass 1658r25tb 14-11 .063-.092 4000-8500 .025 .194 tin plated 165 1601750-1 ? l1658r25tb 2.00-4.20 1.60-2.34 0.64 4.93 brass 11 1 2 -9 .084-.114 7000-13000 .025 .194 tin plated 200/202 1601761-1 l200/ 4.00-6.50 2.13-2.90 0.64 4.93 brass 2028r25tb ? these part numbers are available upon special request; contact tyco electronics engineering for details. awg/ wire range cma stock mat? material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 14 1 2 -11 1 2 .059-.087 3500-7500 .025 .234 brass 125/165 1601842-1 p125/ 1.80-4.00 1.50-2.21 0.64 5.94 16510r25b 14 1 2 -11 1 2 .059-.087 3500-7500 .025 .234 tin plated 125/165 1601705-1 l125/ 1.80-4.00 1.50-2.21 0.64 5.94 brass 16510r25tb 13 1 2 -10 1 2 .071-.097 4500-9500 .025 .234 brass 165/200 1601847-1 p165/ 2.54-4.50 1.70-2.46 0.64 5.94 20010r25b 13 1 2 -10 1 2 .071-.097 4500-9500 .025 .234 tin plated 165/200 1601848-1 p165/ 2.54-4.50 1.70-2.46 0.64 5.94 brass 20010r25tb
mtm crimpband splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 42 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 mtm crimpband splices 7 serrations t w awg/ wire range cma stock mat l material toolset part descriptive mm 2 solid dia. range thk. (t) width (w) number x-ref 27 1 2 -21 .013-.028 170-800 .012 .154 brass 032 1601800-1 p0326r12buf 1 0.09-0.40 0.33-0.71 0.30 3.91 24-20 .020-.033 400-1100 .012 .154 brass 032/036 1601539-1 l032/ 0.20-0.50 0.51-0.84 0.30 3.91 0366r12b 24-20 .020-.033 400-1100 .012 .154 cu ni 032/036 1601538-1 l032/ 0.20-0.50 0.51-0.84 0.30 3.91 0366r12auf 1 24-20 .020-.033 400-1100 .016 .154 brass 032/036 1601540-1 l032/ 0.20-0.50 0.51-0.84 0.41 3.91 0366r16b 24-20 .020-.033 400-1100 .016 .154 tin plated 032/036 1601793-1 p032/ 0.20-0.50 0.51-0.84 0.41 3.91 brass 0366r16tb 22-19 .024-.036 600-1300 .016 .154 brass 045 1601559-1 l0456r16b 0.38-0.60 0.70-0.91 0.41 3.91 22-19 .024-.036 600-1300 .020 .154 brass 045 1601560-1 ? l0456r20b 0.38-0.60 0.70-0.91 0.51 3.91 20 1 2 -16 .030-.051 900-2600 .016 .154 brass 061 1601604-1 l0616r16b 0.45-1.30 0.76-1.29 0.41 3.91 20 1 2 -16 .030-.051 900-2600 .016 .154 tin plated 061 1601606-1 l0616r16tb 0.45-1.30 0.76-1.29 0.41 3.91 brass 18-14 .040-.063 1600-4000 .016 .154 brass 076 1601644-1 l0766r16b 0.80-2.00 1.02-1.60 0.41 3.91 18-14 .040-.063 1600-4000 .016 .154 tin plated 076 1601646-1 ? l0766r16tb 0.80-2.00 1.02-1.60 0.41 3.91 brass 18-14 .040-.063 1600-4000 .020 .154 brass 076 1601647-1 ? l0766r20b 0.80-2.00 1.02-1.60 0.51 3.91 17 1 2 -13 1 2 .042-.068 1800-4600 .016 .154 brass 076/092 1601637-1 l076/ 0.95-2.54 1.07-1.80 0.41 3.91 0926r16bx 16 1 2 -13 .047-.072 2200-5200 .016 .154 tin plated 092 1601683-1 l0926r16tb 1.10-2.60 1.19-1.83 0.41 3.91 brass 16-12 .051-.078 2600-6100 .016 .154 tin plated 092/125 1601675-1 l092/ 1.30-3.46 1.29-1.98 0.41 3.91 brass 1256r16tb 16-12 .051-.078 2600-6100 .020 .154 brass 092/125 1601832-1 p092/ 1.30-3.46 1.29-1.98 0.51 3.91 1256r20b 15 1 2 -12 .055-.082 3000-6750 .012 .154 brass 125 1601844-1 p1256r12b 1.54-3.46 1.40-2.10 0.30 3.91 15 1 2 -12 .055-.082 3000-6750 .016 .154 brass 125 1601845-1 p1256r16b 1.54-3.46 1.40-2.10 0.41 3.91 15 1 2 -12 .055-.082 3000-6750 .016 .154 tin plated 125 1601716-1 ? l1256r16tb 1.54-3.46 1.40-2.10 0.41 3.91 brass 1 uf designates ultra-fine serrations which are recommended for applications using wire size 28 awg [0.32 mm] or smaller. ? these part numbers are available upon special request; contact tyco electronics engineering for details.
amplivar splices machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 43 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar splices product facts compression crimp eliminates cold solder points, weld burns and wire embrittlement usually associated with thermal- type terminations excellent tensile strength vibration resistant provides a superior electrical connection that is free of many contaminants such as stripper residue and solder flux precision formed, strip-fed splices terminated in amp automatic machines for high production rates per hour high termination rates, low wire consumption and the elimination of rejects caused by solder flux or heat damage results in the lowest applied costs precisely controlled crimp termination helps eliminate human error for maximum reliability splice up to 3 magnet wires together with stranded lead in one barrel applications motor windings and connections coil connections transformer windings and connections solid wire connections lighting ballasts power supplies starters and alternators tyco electronics offers a full selection of amplivar splices that are specifically designed to terminate magnet wire to itself or in combination with standard solid or stranded lead wire. amplivar splices have machined, sharp edged serrations inside the crimp barrels. these serrations, made by a special production process, pierce the insulating layer of magnet wires in a manner that provides a large contact area. in a one-step operation the magnet wire is automatically multiple ring-stripped of its insulation as it is forced into the serrations during the precisely controlled crimp. the resulting termination produces a high tensile strength, air-sealed connection that is as resistant to corrosion as the insulated conductor. as many as three magnet wires can be terminated simultaneously in one splice. in addition, copper or aluminum magnet wire, or a combination of both, can be terminated. when required, copper or aluminum magnet wire can be combined with standard, section aa pre-stripped solid or stranded lead wires. depending on your specific application, amplivar splices are available in 5, 7 and 9 serration versions for terminations in the 100 to 22,000 cma range as well as miniature and subminiature designs for terminations in the 100 to 1850 cma range. the crimping of amplivar splices is done by semi- automatic crimping machines for high output per hour production rates. stranded wire on top magnet wire on bottom
amplivar splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 44 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar splices technical features applicable types of wire cu, al (solid) together or in combination with stranded lead wire wire size range ? from 300 to 13,000 cma (0.1 mm 2 to 6.6 mm 2 ) terminal base material brass, phosphor bronze surface finish ?plain and tin plated except where noted temperature range ? ?5? to +150? rated current ?according connected wire size rated voltage ?according terminated winding test results the amplivar products have been subjected to the following tests without significant millivolt losses. temperature cycling ? 25 cycles with each cycle consisting of 30 minutes at +125? followed by 30 minutes at ?5? heat age ?96 hours at +150? thermal shock ?25 cycles with each cycle consisting of 30 minutes at +150? followed by 30 minutes at ?5? salt spray ?96 hours at +35? with a 5% salt solution spray humidity ?96 hours at 90?5% relative humidity and +40? current cycling ?10,000 cycles with each consisting of 3 minutes on and 3 minutes off at a current (25 a) which establishes a wire temperature of +150?
amplivar splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 45 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar splices 1. all magnet wires must be placed in the bottom of the wire barrel before crimping. if lead wire is to be crimped in the same termination, it should be placed on top of the magnet wires. 2. wire barrels are designed to accept a maximum of three insulated magnet wires plus stranded lead wires. 3. the ratio of magnet wire diameters crimped in any wire barrel should not exceed 2:1. this ratio is approximately a range from the largest to the smallest magnet wire of six sizes. 4. the sum of the circular mil area (cma) of the magnet wires and any lead wires should not exceed the capacity of the splice. 5. the sum of the diameters of the individual magnet wires plus twice the terminal stock thickness must be equal to or less than the crimp width. 1. use 9-serration splices, tin plated when terminating aluminum magnet wire or combinations with aluminum magnet wire. 2. use 9-serration splices for hermetic and severe environment applications. 3. use splices identified with an asterisk [*] when terminating 7-serration 26 awg [0.40 mm] or smaller wires and 9-serration 28 awg [0.32 mm] or smaller wires. 4. calculate the total cma of the magnet wires plus any lead wires to be terminated. always use the coated magnet wire for cma. 5. calculate the total magnet wire diameters. 6. select a splice for trial calculations. it should have the proper cma range. plating finish should be considered at this time. 7. calculate the sum of the magnet wire diameters plus two splice stock thicknesses. if this total is less than the crimp width of the splice selected, it may be used. if the total is greater than the crimp width, a splice with a greater crimp width must be selected. consult tyco electronics for special wide tooling recommendations. example: selection of a pigtail splice to terminate the following wires: one 28 awg [0.32 mm] copper magnet wire. one 22 awg [0.64 mm] aluminum magnet wire. one 18 awg [0.8?.9 mm 2 ] 19-strand copper lead wire. calculate the total cma (procedure 4): 28 awg [0.32 mm] coated magnet wire = 185 cma 22 awg [0.64 mm] coated magnet wire = 708 cma 18 awg [0.8?.9 mm 2 ] stranded lead wire = 1608 cma total = 2501 cma calculate the sum of the magnet wire diameters (procedure 5): 28 awg [0.32 mm] coated magnet wire = .0136 [0.35] 22 awg [0.64 mm] coated magnet wire = .0266 [0.68] total = .0402 [1.03] select a terminal for trial calculations. splice no. 62305-2, page 46 (procedure 6): cma range = 600?000 stock thickness = .016 [0.41] crimp width = .110 [2.79] 9-serration, tin plated for aluminum magnet wire (procedure 1). splice identified with asterisk [*] for 28 awg [0.32 mm] (procedure 3). calculate the sum of the magnet wire diameters plus two splice stock thicknesses (procedure 7): .0402 + (.016 x 2) = .0722 [1.02 + (0.41 x 2) = 1.84 .0722 [1.84] is less than the splice crimp width of .110 [2.79]; therefore, part no. 62305-2 may be used. 114-2002 amplivar 7-serration pigtail splices 114-2003 amplivar 9-serration pigtail splices 114-2005 amplivar subminiature thru splices 114-2006 amplivar subminiature pigtail splices 114-2009 amplivar 5-serration thru splices 114-2016 amplivar miniature pigtail splices 6. magnet wire of 26 awg [0.40 mm] or smaller should be used with 7-serration splices having ?hallow serrations,?and magnet wire of 28 awg [0.32 mm] or smaller should be used with 9-serration splices having ?hallow serrations?(part numbers identified with asterisk [*] are in the tabular data on the following technical pages). 7. magnet wire of 20 awg [0.81 mm] or larger having an insulation thickness heavier than ?ingle film coated, should not be used with splices having ?hallow serrations?(those part numbers marked with an asterisk [*] in the tabular data on the following technical pages). 8. when aluminum magnet wire is used, splices and terminals must be tin plated. 9. consult tyco electronics for splice and terminal selection and recommendations for all non-standard applications. general application guidelines to assist you in obtaining the optimum amplivar splice termination, the following guidelines are recommended: suggested splice selection procedure use the following guide to help you to determine the proper splice for your application: technical documents application specifications describe requirements for using the product in its intended application and or crimping information. they are intended for the packaging and design engineer and the machine setup person.
amplivar splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 46 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar splices 9 serrations ? pigtail type product facts (plus all 7 serration facts) splice length is increased on larger cma splices for improved performance serration depths are varied within the splice to give optimum electrical/ mechanical performance on all wire sizes serration sidewall angles are varied to allow better wire stripping and serration fill flat bottom of splice helps keep magnet wires on bottom as required during crimping magnet wires 28 awg [0.32 mm] and larger may be terminated without requiring shallow serrations additional serrations enhance stability of crimp 7 serrations ? pigtail type product facts taper on both crimper and anvil improves flex life of termination longer ?lat?on tooling improves electrical performance (.125 vs. .080 [3.18 vs. 2.03]) radius on wire entry end of splice helps prevent nicking wires and improves mechanical performance serrations are offset to sheared end to place additional serrations in ?lectrical?portion of crimped splice splice cma ranges are overlapped so that two splices are available for any given cma awg/ wire range wire range stock crimp dim. material part mm 2 solid dia. cma thickness width l number 22-15.5 .028-.055 600-3000 .020 .110 .225 brass 62000-1 * 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 brass 62157-1* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 tin plated brass 62000-2 * 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 tin plated brass 62157-2* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 tin plated brass 62200-2 1 0.38-1.54 0.70-1.40 0.51 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 brass 62040-2 * 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 tin plated brass 62040-1 * 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 phosphor bronze 964156-1 0.80-2.54 1.00-1.80 0.51 2.79 5.72 15.5-12 .055-.083 3000-7000 .020 .140 .225 brass 62001-1 * 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 3000-7000 .020 .140 .225 tin plated brass 62001-2 * 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 3000-7000 .020 .140 .225 tin plated brass 62201-2 1 1.54-3.46 1.40-2.10 0.51 3.56 5.72 12-10 .085-.110 7000-12,000 .025 .250 .225 tin plated brass 62295-1 * 2.10-6.0 2.10-2.85 0.64 6.35 5.72 12-10 .085-.110 7000-12,000 .025 .250 .225 brass 62295-2 * 2.10-6.0 2.10-2.85 0.64 6.35 5.72 12-9 .085-.115 7000-13,000 .025 .180 .225 tin plated brass 62002-2 * 2.10-6.38 2.10-3.47 0.64 4.57 5.72 *these splices are recommended for applications using wire size 26 awg [0.40 mm] or smaller. 1 flat bottom. awg/ wire range wire range stock crimp dim. material part mm 2 solid dia. cma thickness width l number 24-18.5 .020-.039 400-1500 .016 .080 .225 tin plated brass 62303-2* 0.26-0.80 0.55-1.00 0.41 2.03 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 tin plated brass 62304-2 * 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .016 .110 .225 tin plated brass 62305-2* 0.38-1.54 0.70-1.40 0.41 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 tin plated brass 62306-2 * 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .016 .110 .225 tin plated brass 62307-2* 0.80-2.54 1.00-1.80 0.41 2.79 5.72 15.5-12 .055-.083 3000-7000 .020 .140 .265 tin plated brass 62308-2 * 1.54-3.46 1.40-2.10 0.51 3.56 6.73 13.5-10 .071-.098 5000-10,000 .025 .180 .265 tin plated brass 62309-2 * 2.54-4.90 1.80-2.50 0.64 4.57 6.73 12-9 .083-.112 7000-13,000 .025 .180 .265 tin plated brass 62310-2 * 3.46-6.38 2.10-2.85 0.64 4.57 6.73 10-6.5 .098-.137 10,000-22,000 .030 .220 .340 tin plated brass 62311-2 1 * 4.90-9.45 2.50-3.47 0.76 5.59 8.64 *these splices are recommended for applications using wire size 28 awg [0.32 mm] or smaller. 1 special high force application equipment required.
amplivar splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 47 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar splices 5 serrations ? thru type product facts wide range of thru splices serrations centered in splice to achieve optimum electrical and mechanical performance in a thru splice cma range accepts a wide variety of wire sizes and combinations type awg/ wire range wire range stock crimp dim. material part mm 2 solid dia. cma thickness width l number 17-12.5 .045-.075 2000-5400 .020 .110 .235 brass 63564-1 1.00-2.80 1.15-1.85 0.51 5.08 5.97 12-9 .077-.118 6000-14,000 .025 .180 .265 brass 1217990-1 a 3.00-7.00 1.95-3.00 0.64 4.57 6.73 tin plated brass 1217990-2 10-8 .100-.125 10,000-16,000 .032 .180 .267 tin plated brass 63561-1 5.00-8.00 2.55-3.20 0.80 4.57 6.78 10-7.5 .100-.150 10,400-22,900 .030 .300 .310 tin plated brass 63562-1 5.00-11.50 2.60-3.80 0.76 7.62 7.87 22-15.5 .028-.055 600-3000 .020 .110 .225 brass 42076 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 brass 42192-1* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 tin plated brass 42192-2* 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 brass 42778-1* 1 0.38-1.54 0.70-1.40 0.51 2.79 5.72 22-15.5 .028-.055 600-3000 .020 .110 .225 tin plated brass 42778-2* 1 0.38-1.54 0.70-1.40 0.51 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 brass 41765 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 tin plated brass 41899 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 brass 42119-1* 0.80-2.54 1.00-1.80 0.51 2.79 5.72 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 brass 42776-1* 1 0.80-2.54 1.00-1.80 0.51 2.79 5.72 b 18.5-13.5 .039-.071 1500-5000 .020 .110 .225 tin plated brass 42776-2* 1 0.80-2.54 1.00-1.80 0.51 2.79 5.72 15.5-12 .055-.083 3000-7000 .020 .140 .225 brass 41766 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 3000-7000 .020 .140 .225 tin plated brass 41900 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 3000-7000 .020 .140 .225 brass 42779-1 1 1.54-3.46 1.40-2.10 0.51 3.56 5.72 15.5-12 .055-.083 3000-7000 .020 .140 .225 tin plated brass 42779-2 1 1.54-3.46 1.40-2.10 0.51 3.56 5.72 12-10 .083-.110 7000-12,000 .025 .250 .225 tin plated brass 61074-1 1,2 3.46-6.00 2.10-2.80 0.64 6.35 5.72 12-9 .083-.112 7000-13,000 .025 .180 .225 brass 41770 3.46-6.38 2.10-2.85 0.64 4.57 5.72 12-9 .083-.112 7000-13,000 .025 .180 .225 tin plated brass 41904 3.46-6.38 2.10-2.85 0.64 4.57 5.72 12-9 .083-.112 7000-13,000 .025 .180 .225 brass 42780-1 1 3.46-6.38 2.10-2.85 0.64 4.57 5.72 12-9 .083-.112 7000-13,000 .025 .180 .225 tin plated brass 42780-2 1 3.46-6.38 2.10-2.85 0.64 4.57 5.72 * these splices are recommended for applications using wire size 26 awg [0.40 mm] or smaller. 1 increased terminal pitch. 2 increased u-diameter. b a l 7 serrations ? thru type product facts crimp bellmouth provides retention in circular cavity slot in bobbin awg/ wire range wire range stock crimp dim. material part mm 2 solid dia. cma thickness width l number 22-15.5 .028-.055 600-3000 .020 .110 .225 tin plated brass 1217384-1* * 0.38-1.54 0.70-1.40 0.51 2.79 5.72 *these splices are recommended for applications using wire size 26 awg [0.40 mm] or smaller.
amplivar splices (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 48 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar splices miniature splice ? pigtail type product facts the miniature amplivar splice was developed for crimping thinner copper magnet wires having a diameter between .003 and .016 [0.08 and 0.40 mm] and has to be connected with a stranded conductor the diameter of one conductor strand should not exceed the magnet wire diameter to be applied subminiature splice thru or pigtail type product facts the compactness of these splices makes them ideal for use in small subfractional motors, transformers, relays, solenoids, indicator lamps and small appliance terminations these splices provide the same reliability as the larger amplivar splices awg/ wire range wire range stock crimp dim. material part mm 2 solid dia. cma thickness width l number 27-21 .014-.030 200-850 .012 .055 .195 tin plated brass 63431-1 0.10-0.40 0.35-0.75 0.30 1.40 4.95 25-18 .015-.045 300-1850 .012 .070 .195 copper-nickel 61166-1 0.16-0.90 0.45-1.10 0.30 1.78 4.95 24-18.5 .020-.039 480-1500 .014 .080 .195 tin plated brass 62341-1 0.20-0.75 0.55-1.00 0.36 2.03 4.95 24-18.5 .020-.039 480-1500 .014 .080 .195 brass 62341-2 0.20-0.75 0.55-1.00 0.36 2.03 4.95 24-18 .020-.040 480-1700 .016 .070 .195 brass 62044-1 0.20-0.80 0.55-1.00 0.41 1.78 4.95 awg/ wire range wire range stock crimp dim. material part mm 2 solid dia. cma thickness width l number 30-26 .010-.015 100-300 .010 .042 .080 tin plated brass 63621-2 0.05-0.15 0.30-0.50 0.25 1.08 2.03 24-19 .020-.035 400-1300 .016 .070 .100 tin plated brass 62194-2 0.26-0.60 0.55-0.90 0.41 1.78 2.54 24-19 .020-.035 400-1300 .016 .070 .100 gold plated brass 62194-4 0.26-0.60 0.55-0.90 0.41 1.78 2.54 l 5 serrations ? pigtail type product facts serration depths are varied within the splice to give optimum electrical / mechanical performance on all wire sizes flat bottom of splice helps keep magnet wires on bottom as required during crimping awg/ wire range wire range stock crimp dim. material part mm 2 solid dia. cma thickness width l number 20-17 .030-.045 1000-2000 .016 .100 .225 tin plated brass 62670-2* 1 0.50-1.00 0.80-1.15 0.41 2.54 5.72 *these splices are recommended for applications using wire size 26 awg [0.40 mm] or smaller. 1 flat bottom.
amplivar application tooling machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 49 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar splices amplivar product terminator (apt) product facts no need to strip magnet wire connects up to 3 wires in 1 splice crimp quality monitor (cqm) system measures crimp heights machine shut height easily adjusts in .0005 [0.013] increments quick-change tooling with- out major shut-height adjustments specifications weight ?approximately 150 lb [68 kg] with cqm width ?38 [965] with cqm and product reel depth ?35 [889] height ?14 [356] electrical ?120 vac, 60 hz, 1 a, 1f, or 240 vac, 50 hz, .5 a, 1f air ?80-100 psi [5.52-7.59 bar], 22 scfm [0.000141 m3/s] for pigtail splice connection of magnet wire, the amplivar product terminator (apt) and strip- form amplivar products offer a fast and efficient system, with no need to strip mag-wire insulation. to apply a splice, simply place the wires in the target area and depress the foot switch. the machine automatically shears the splice from the strip, crimps it, shears off excess wire, and advances the next splice into position. apt semi-automatic bench machines are available in two versions: the iiia with automatic precision adjustment controlled by the crimp quality monitor (cqm), and the iie with manual precision adjustment. with cqm, the apt iiia assists in achieving 6-sigma processing capability. in addition to providing 100% inspection and automatic adjustment of crimp heights as needed, the cqm also evaluates the quality of each crimp. if a questionable crimp is detected, visual and audible alarms alert the operator. for operations with multiple wire sizes, the apt iiia provides programmable sequencing of different crimp-height settings, and it can store up to 2,000 different programs of 7 different settings each. the maximum time to auto-adjust between programmed crimp heights is 2 seconds. the lower cost, manual adjust iie is a simpler version without cqm capability, with the advantage of faster set-up times. to avoid the need to change product reels when wire combinations are smaller than the cma range of the splice, an optional stuffer (part no. 679323-1 for apt iiia, part no. 679323-2 for apt iie.) inserts a stuffer wire into the splice prior to crimping, increasing the total cma to the recommended range. the wire stuffer unit is for pigtail splices only. apt iii a apt iii a with vertical base (679984-1) for direct connect terminals apt ii e
amplivar application tooling (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 50 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 amplivar splices amplivar product terminator (apt) (continued) machine ordering information a ?ase part number?is selected from the basic machine part numbers table. then, a dash number or numbers are selected from one of the other two tables depending on the type of product to be applied. note: the wire stuffer is available for pigtail-type splice only and may be added to the machine after installation. 679323-1 apt iiia 679323-2 apt iie basic machine part numbers machine features base part number* precision crimp quality programmable pigtail-type adjust monitor crimp-height model splice sequencing manual not included not included apt iie** -1338906- automatic included included apt iiia -679453- *see tables below for suffix and prefix dash numbers which indicate product to be applied, product crimp width, and voltage requirement. **not upgradable to an apt iiia pigtail-type crimp 120/240 vac 120/240 vac splice width iie machine iiia machine base number -1338906- -679453- 42775 .110 [2.79] 1-( )-1 3-( )-7 42776 42777 .110 [2.79] 1-( )-2 3-( )-8 42778 42779 .140 [3.56] ( )-8 3-( )-4 62000 .110 [2.79] 1-( )-2 3-( )-8 62001 .140 [3.56] ( )-7 3-( )-3 62001 .180 [4.57] ( )-6 3-( )-2 62201 .140 [3.56] ( )-8 3-( )-4 62002 .180 [4.57] ( )-3 2-( )-9 62040 .110 [2.79] 1-( )-1 3-( )-7 62157 .110 [2.79] 1-( )-2 3-( )-8 62200 62295 .250 [6.35] ( )-1 2-( )-7 62303 .080 [2.03] 1-( )-3 3-( )-9 62304 .110 [2.79] 1-( )-2 3-( )-8 62305 62306 .140 [3.56] 1-( )-0 3-( )-6 62306 .110 [2.79] 1-( )-1 3-( )-7 62307 62308 .140 [3.56] ( )-9 3-( )-5 62308 .180 [4.57] ( )-6 3-( )-2 62309 .220 [5.59] 5-( )-4 5-( )-3 62309 .180 [4.57] ( )-5 3-( )-1 62310 .220 [5.59] ( )-2 2-( )-8 62310 .180 [4.57] ( )-4 3-( )-0 280002 .110 [2.79] 1-( )-1 3-( )-7 280004 .110 [2.79] 1-( )-2 3-( )-8 964156 .110 [2.79] 1-( )-1 3-( )-7 amplivar pigtail-type splice suffix and prefix dash numbers (aluminum base 679984-1 not included)
51 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 pin terminals pins, receptacles, tab and taper tab receptacles terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) tyco electronics offers a full selection of amp open barrel pins, receptacles and tab receptacle terminals that are specifically designed to terminate various stranded and solid wire ranges for customer specific applica- tion requirements. pin terminals are available in .080, .093, .109 and .125 diameters to mate to indus- try standard or customer specific receptacle termi- nals. they are designed with and/or without insula- tion barrel supports, includ- ing one with an insulation piercing wire barrel to termi- nate flat wire while others are specifically designed for post overmolding. depending on your specific application, pin terminals are available for termina- tions in the 14?0 awg wire range in brass and tin plated brass material. receptacle terminals are available to accept .032, .040, .050, .055, .062, .090, 093 and .109 pin terminal diameters to mate to indus- try standard or customer specific pin terminal requirements. they are designed with and/or without insulation barrel supports for terminations ranging from 20?2 awg stranded or solid wire as well as magnet wire ranging from 29?6 awg. some terminals are designed with or without locking feature and others are specifically designed for post overmold- ing. receptacle terminals are manufactured in brass and phosphor bronze mate- rial with tin, silver and gold plating options available. shur-plug terminals and shur-plug receptacle terminals that are specifically designed for wiring harnesses used in the truck, bus, marine and off-highway vehicle market- place. shur-plug termi- nals are available in .156 and .180 diameters that accept wire ranging from 24? awg gage. they are available with or without insulation support barrels with various part numbers available for post overmold- ing and one specifically designed for a weld connection. shur-plug terminals are manufactured in brass material with tin or tin over nickel plating options available. tab receptacle terminals are available to mate to industry standard and customer specific tab applications. they accept tab thicknesses ranging from .010?060 in widths ranging from .025?250. they accept wire ranging from 26?4 awg and are available with or without insulation support barrels. tab receptacles are manufactured in brass and beryllium copper material with tin and gold plated versions available. taper tab receptacle ter- minals are available in 78 series and 98 series with insulation support. they terminate 24?2 awg wire in tin plated brass material. the 78 series insulation piercing terminals are man- ufactured in brass material with tin, nickel and gold plating options that termi- nate tinsel wire. pins, receptacles and tab receptacle terminals are manufactured in strip form and supplied on reels for semi-automated and fully automated terminations on crimping machines for high output per hour production rates. product facts pin terminals are available in .080, .093, .109 and .125 diameters. receptacle terminals are available that accept .032, .040, .050, .055, .062, .090, .093 and .109 pin diameters shur-plug terminals and receptacle terminals are available in .156 and .180 diameters. tab receptacle terminals are available that accept tab thicknesses ranging from .010 - .060 and widths ranging from .025 - .250. taper tab receptacle terminals are available in 78 series and 98 series precision formed, strip-fed pins, receptacles and tab receptacle terminals termi- nated in amp automatic machines for high produc- tion rates per hour technical documents application specifications describe requirements for using the product in its intended application and/or crimping information. they are intended for the packaging and design engineer and the machine setup person. 114-2080 ?pin receptacle contacts 114-2083 ?pin receptacle contact 114-2042 ?.156 [3.96] diameter shur-plug and receptacle terminals 114-2017 ?.180 [4.57] diameter shur-plug and receptacle terminals product specifications product specifications describe the product qualification test results com- pleted by tyco electronics for considera- tion of product use in a specific application. they are intended for the design and product reliability engineer. 108-2027 ?.156 [3.96] diameter shur-plug and receptacle terminals
pin terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 52 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 pin terminals a b c d e f type wire range insul. pin stock material dimensions part awg mm 2 size dia. thk. and finish wl e number a 30-26 0.05?.12 .042?073 .080 .010 tin plated brass .080 1.280 1.000 350053-2 1.07?.85 2.03 0.25 2.03 32.51 25.40 f 24-20 0.2?.6 .060?103 .125 .016 brass .125 .705 .450 62074-1 1.52?.62 3.18 0.41 3.18 17.51 11.43 e 24-20 0.2?.6 .060?103 .125 .016 brass .125 .705 .450 62344-1 1.52?.62 3.18 0.41 3.18 17.51 11.43 .080 .010 tin plated brass .080 1.000 .720 62358-1 a 24-20 0.2?.6 .042?073 2.03 0.25 2.03 25.40 18.29 1.07?.85 .080 .010 br. tin lead .080 1.000 .720 62358-4 2.03 0.25 plated brass 2.03 25.40 18.29 .125 .016 brass .125 1.393 .800 60115-1 1 e 22-20 0.4?.6 .075?090 3.18 0.41 3.18 35.38 20.32 1.91?.29 .125 .016 brass .125 1.393 .800 60115-4 1 3.18 0.41 3.18 35.38 20.32 c 22-18 0.3?.9 .130 .016 brass .130 .855 .660 62505-1 3.30 0.41 3.30 21.72 16.76 b 22-16 0.3?.4 .093 .012 tin plated brass .093 .835 .652 62820-1 1 2.36 0.31 2.36 21.21 16.56 .109 .016 tin plated brass .109 .925 .500 61013-2 1 b 18-14 0.9?.0 2.77 0.41 2.77 23.50 12.70 .109 .016 brass .109 .920 .610 62616-1 2.77 0.41 2.77 23.37 15.44 d .085 .035 flat wire .085 .109 .020 brass .109 .595 .350 61674-1 2 2.16 0.89 2.16 2.77 0.51 2.77 15.11 8.90 1 can be molded. 2 insulation piercing. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752.
receptacle terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 53 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 receptacle terminals a b d c e type wire range insul. pin stock material dimensions part awg mm 2 size dia. thk. and finish wl e number c 32-26 0.03?.15 .060 max. .050 .008 pre-tin plated .070 .330 .150 61547-2 1.52 . 1.27 0.20 phos. bronze 1.78 8.38 3.81 .040 .012 gold plated phos. bronze .090 .370 .150 62185-1 b 28-26 0.09?.15 1.02 0.31 2.29 9.40 3.81 .040 .012 tin plated phos. bronze .090 .370 .150 62185-2 1.02 0.31 2.29 9.40 3.81 .040 .012 tin plated phos. bronze .095 .450 .220 42428-5 1 1.02 0.31 2.41 11.43 5.59 .040 .012 silver plated .095 .450 .220 42428-8 a 24-20 0.2?.6 .048?071 1.02 0.31 phos. bronze 2.41 11.43 5.59 1.22?.8 .050 .012 tin plated phos. bronze .090 .360 .220 60348-4 1.27 0.31 2.29 9.14 5.59 .032 .012 tin plated phos. bronze .095 .450 .220 60373-4 0.81 0.31 2.41 11.43 5.59 e 24-20 0.2?.6 .090?130 .093 .010 brass .115 .560 .250 60469-1 2.27?.30 2.36 0.25 2.92 14.23 6.35 .055 .013 gold/nickel plated .095 .450 .220 60885-1 a 24-20 0.2?.6 .048?071 1.40 0.33 phos. bronze 2.41 11.43 5.59 1.22?.80 .055 .013 tin plated phos. bronze .095 .450 .220 60885-2 2 1.40 0.33 2.41 11.43 5.59 d 24-20 0.2?.6 .070 max. .062 3 .010 pre-tin plated brass .100 .430 .190 61622-1 1.78 . 1.57 0.25 2.54 10.92 4.83 1 reverse reel of 42428-2. 2 reverse reel of 42429-2. 3 or .045 [1.14] square post. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752.
receptacle terminals (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 54 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 receptacle terminals a b c d e f g h j type wire range insul. pin stock material dimensions part awg mm 2 size dia. thk. and finish wl e number .040 .012 tin plated phos. bronze .090 .360 .220 62160-1 1.02 0.31 2.29 9.14 5.59 a 24-20 0.2?.6 .040 .012 tin plated phos. bronze .090 .360 .220 42869-6 1.02 0.31 2.29 9.14 5.59 .040 .012 tin plated phos. bronze .100 .360 .200 62405-2 1.02 0.31 2.54 9.14 5.08 c 24-18 0.2?.9 .045?085 .093 .012 tin plated brass .115 .560 .250 42827-2 1.14?.16 2.36 0.31 2.92 14.23 6.35 e 22-20 0.4?.6 .075?100 .106 .012 tin plated brass .150 .690 .360 60908-1 1.91?.54 2.69 0.31 3.81 17.53 9.14 .093 .012 tin plated brass .115 .560 .250 41854 2.36 0.31 2.92 14.23 6.35 c 22-18 0.4?.9 .090?130 .093 .012 brass .115 .560 .250 41870 2.29?.30 2.36 0.31 2.92 14.23 6.35 .093 .012 silver plated brass .115 .560 .250 41870-1 2.36 0.31 2.92 14.23 6.35 d 22-18 0.4?.9 .093 .010 brass .115 .530 .345 60440-1 2.36 0.26 2.92 13.46 8.76 h 22-18 0.4?.9 .100 max. .093 .012 tin plated brass .130 .480 .150 60884-3 1 2.54 . 2.36 0.31 3.30 12.19 3.81 e 22-18 0.4?.9 (2) .060 max. .106 .012 tin plated brass .150 .690 .360 62402-1 2 1.52 . 2.69 0.31 3.81 17.53 9.14 .109 .014 silver plated brass .133 .585 .250 62720-2 3 2.77 0.36 3.38 14.86 6.35 f 22-18 0.4?.9 .109 .014 brass .133 .585 .250 63594-1 2.77 0.36 3.38 14.86 6.35 .109 .014 silver plated brass .133 .585 .250 63594-2 2.77 0.36 3.38 14.86 6.35 j 22-18 0.4?.9 .125 .014 brass .150 .635 .375 63381-1 3.18 0.36 3.81 16.13 9.52 g 20-18 0.6?.9 .119 .016 brass .145 .375 .125 40652 3.02 0.41 3.68 9.53 3.18 b 20-16 0.6?.4 .090 .018 tin plated phos. bronze .235 .660 .255 60733-1 4 2.29 0.46 5.97 16.76 6.48 1 right angle pin entry. 2 without ears. 3 can be molded. 4 corrugated serrations, can be bent 90? note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752.
receptacle terminals (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 55 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 receptacle terminals type wire range insul. pin stock material dimensions part awg mm 2 size dia. thk. and finish wl e number .090 .018 tin plated phos. bronze .235 .550 .250 42745-2 2.29 0.46 5.97 13.97 6.35 a 20-14 0.6?.0 .120?170 .090 .018 tin plated phos. bronze .235 .550 .250 60376-1 1 3.04?.31 2.29 0.46 5.97 13.97 6.35 .090 .018 beryllium copper .235 .550 .250 60376-2 1 2.29 0.46 5.97 13.97 6.35 b 18-16 0.9?.4 .090?120 .093 .014 tin plated brass .115 .560 .150 42101-2 2 2.29?.05 2.36 0.36 2.92 14.22 3.81 .109 .014 brass .133 .645 .300 61012-1 3 c 18-14 0.9?.0 2.77 0.36 3.38 16.38 7.62 .109 .014 tin plated brass .133 .645 .300 61012-3 3 2.77 0.36 3.38 16.38 7.62 d 18-14 0.9?.0 .130?175 #10 .016 brass .212 .690 .250 42308-1 3.30?.45 screw 0.41 5.38 17.53 6.35 1 without locking dimple. 2 has locking feature for pin with indent. 3 can be molded. type wire range insul. pin stock material dimensions part awg mm 2 size dia. thk. and finish wl e number a 29-22 0.28?.64 .040?060 .062 .012 tin plated brass .084 .590 .195 63506-1 1 1.02?.52 1.57 0.30 2.13 14.99 4.95 b 21-16 0.72?.29 .090 .018 tin plated phos. bronze .235 .660 .255 60177-2 1 2.29 0.46 5.97 16.76 6.48 1 magnet wire. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. a b a b c l e w d
shur-plug terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 56 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 shur-plug terminals a b l e w c type wire range insul. stock material dimensions part awg mm 2 size thk. and finish wl e number a 20-16 0.6?.4 .095?115 .018 pre-tin plated brass .160 .710 .345 61388-1 1 2.41?.92 0.46 4.06 18.03 8.76 b 18-14 0.9?.0 .125?160 .020 pre-tin plated brass .157 .535 .345 41698 3.18?.06 0.51 3.99 13.59 8.76 .018 brass .160 .710 .345 60766-1 1 a 18-14 0.9?.0 .085?125 0.46 4.06 18.03 8.76 2.16?.18 .018 pre-tin plated brass .160 .710 .345 60766-2 1 0.46 4.06 18.03 8.76 b 18-14 0.9?.0 .018 pre-tin plated brass .160 .500 .300 61802-1 1 0.46 4.06 12.70 7.62 a 18-14 0.9?.0 .085?210 .018 brass .160 .710 .350 61891-2 1 2.16?.33 0.46 4.06 18.03 8.89 b 12 or 3.0 or .018 pre-tin plated brass .160 .600 .300 63925-1 1 (2) 14 . (2) 2.0 . 0.46 4.06 15.24 7.62 b 14-10 or 2.0?.0 or .018 tin plated brass .160 .625 .300 1742039-1 (2) 14 . (2) 2.0 . 0.46 4.06 15.88 7.62 c weld tab .018 pre-tin plated brass .160 .540 .300 62829-1 0.46 4.06 13.72 7.62 1 can be molded. .156 [3.96] diameter a b l e w c type wire range insul. stock material dimensions part awg mm 2 size thk. and finish wl e number .018 tin/nickel plated brass .180 .885 .435 62416-1 1 c 24-22 0.2?.4 .058 .082 0.46 4.57 22.48 11.05 1.47?.08 .018 tin/nickel plated brass .180 .865 .435 1217104-1 1,2 0.46 4.57 21.97 11.05 20-16 0.6?.4 .090 .125 .018 brass .180 .740 .447 505038-1 1 2.29?.18 0.46 4.57 18.80 11.35 .018 tin plated brass .180 .740 .447 60793-1 1 .090 .125 0.46 4.57 18.80 11.35 a 2.29?.18 .018 tin plated brass .180 .740 .447 62739-1 1 18-14 0.9?.0 0.46 4.57 18.80 11.35 .018 tin plated brass .180 .740 .447 60660-1 1 .120 .175 0.46 4.57 18.80 11.35 3.05?.45 .018 brass .180 .740 .447 60660-2 1 0.46 4.57 18.80 11.35 .018 brass .180 .855 .435 42865-1 1 0.46 4.57 21.72 11.05 .018 tin plated brass .180 .855 .435 42865-3 1 14-10 2.0?.0 0.46 4.57 21.72 11.05 .018 tin/nickel plated brass .180 .855 .435 42865-5 1 b 0.46 4.57 21.72 11.05 .018 pre-tin plated brass .180 .865 .435 63989-1 1 0.46 4.57 21.97 11.05 12-8 3.0?.0 .030 tin plated brass .180 1.555 1.080 1217142-1 1 0.76 4.57 34.50 27.43 (2) 8 (2) 8.0 .030 tin plated brass .180 1.555 1.080 1217185-1 1 0.76 4.57 34.50 27.43 1 can be molded. 2 loose piece. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. .180 [4.57] diameter
shur-plug receptacle terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 57 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 shur-plug receptacle terminals a b type wire range insul. stock material dimensions part awg mm 2 size thk. and finish wl e number b 22-18 0.4?.9 .085 .125 .016 tin plated brass .190 .690 .250 42581-2 2.16?.18 0.41 4.83 17.53 6.35 a 20-16 0.6?.4 .100 .140 .016 brass .190 .705 .370 60017-3 2.54?.56 0.41 4.83 17.91 9.40 .016 tin plated brass .190 .690 .345 42142-1 0.41 4.83 17.53 8.76 b 18-14 0.9?.0 .130 .175 .016 brass .190 .690 .345 42142-2 3.30?.45 0.41 4.83 17.53 8.76 .016 tin plated brass .190 .695 .345 63865-1 1 0.41 4.83 17.65 8.76 1 no indent. .156 [3.96] diameter a b c type wire range insul. stock material dimensions part awg mm 2 size thk. and finish wl e number .016 brass .208 .785 .420 42531-1 a 20-16 0.6?.4 .090 .120 0.41 5.28 19.94 10.67 2.29?.05 .016 tin plated brass .208 .785 .420 42531-2 0.41 5.28 19.94 10.67 .016 brass .208 .715 .360 42700-1 b 20-16 0.6?.4 .100 .140 0.41 5.28 18.16 9.14 42700-3 2 2.54?.56 .016 brass .208 .715 .360 42749-1 0.41 5.28 18.16 9.14 .016 brass .208 .785 .420 60798-2 0.41 5.28 19.94 10.67 .016 tin plated brass .208 .785 .420 60798-4 0.41 5.28 19.94 10.67 .090 .125 .016 brass .208 .785 .420 60799-2 1 2.29?.18 0.41 5.28 19.94 10.67 a 18-14 0.9?.0 .016 pre-tin/nickel plated .208 .785 .420 60799-4 1 0.41 phos. bronze 5.28 19.94 10.67 .016 tin plated brass .208 .785 .420 60799-5 1 0.41 5.28 19.94 10.67 .016 brass .208 .785 .420 61412-1 .120 .175 0.41 5.28 19.94 10.67 3.05?.45 .016 tin plated brass .208 .785 .420 61412-2 0.41 5.28 19.94 10.67 .016 brass .208 .720 .420 42868-1 0.41 5.28 18.29 10.67 .016 tin plated brass .208 .720 .420 42868-2 14-10 2.0?.0 0.41 5.28 18.29 10.67 .016 brass .208 .720 .420 42891-1 1 0.41 5.28 18.29 10.67 c .016 tin plated brass .208 .720 .420 42891-2 1 0.41 5.28 18.29 10.67 12-8 3.0?.0 .016 tin plated brass .208 .720 .420 1217070-1 0.41 5.28 18.29 10.67 .016 brass .208 .770 .420 1217074-1 (2) 8 (2) 8.0 0.41 5.28 19.56 10.67 .016 tin plated brass .208 .770 .420 1217074-2 0.41 5.28 19.56 10.67 1 no indent. 2 reverse reel of part number 42700-1. note: the part numbers listed are for use with existing machine models. for amp-o-lectric model g applicators part numbers, call the technical support center at 1-800-522-6752. .180 [4.57] diameter
tab receptacle terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 58 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 tab receptacle terminals a b c d e f g type wire range insul. dia. stock material fits tab dimensions part awg mm 2 range thk. and finish wl e number .010 pre-tin brass .031 .093 .120 .475 .190 61813-1 6 b 26-22 0.12?.4 .035 .065 0.25 0.79 2.36 3.05 12.06 4.83 0.89?.65 .010 pre-tin brass .014 .093 .120 .475 .190 62041-1 7 0.25 0.36 2.36 3.05 12.06 4.83 g 26-22 0.12?.4 .035 .060 .008 gold plated .025 .025 .085 .390 .090 61941-1 0.89?.52 0.20 beryllium copper 0.64 0.64 2.16 9.91 2.29 .010 brass .045 .045 .095 .372 .130 60524-1 0.25 1.14 1.14 2.41 9.45 3.30 .010 gold plated brass .045 .045 .095 .372 .130 60524-3 0.25 1.14 1.14 2.41 9.45 3.30 a 24-20 0.2?.6 .040 .080 .010 tin plated .045 .045 .095 .372 .130 60524-5 1.02?.03 0.25 beryllium copper 1.14 1.14 2.41 9.45 3.30 .010 gold plated brass .031 .062 .090 .372 .130 60477-1 0.25 0.79 1.57 2.29 9.45 3.30 .010 tin plated brass .023 .062 .090 .372 .130 60436-2 0.25 0.58 1.57 2.29 9.45 3.30 .010 tin plated brass .031 .062 .090 .462 .187 60900-1 1 0.25 0.79 1.57 2.29 11.73 4.75 .010 gold plated brass .031 .062 .090 .462 .187 60900-2 0.25 0.79 1.57 2.29 11.73 4.75 b 24-20 0.2?.6 .040 .080 .010 tin plated brass .031 .062 .090 .462 .187 60900-4 2 1.02?.03 0.25 0.79 1.57 2.29 11.73 4.75 .010 gold plated brass .031 .062 .090 .462 .187 60900-5 8 0.25 0.79 1.57 2.29 11.73 4.75 .010 tin plated brass .031 .062 .090 .462 .187 61454-1 3 0.25 0.79 1.57 2.29 11.73 4.75 f 24-20 0.2?.6 .010 tin plated brass .015 .050 .070 .310 .145 62352-1 0.25 0.38 1.27 1.78 7.87 3.68 e 22-20 0.3?.6 .010 tin plated brass .037 .125 .160 .425 .190 41989 0.25 0.94 3.18 4.06 10.80 4.83 .010 tin plated brass .031 .062 .090 .372 .130 61489-1 a 22-18 0.3?.9 .060 .110 0.25 0.79 1.57 2.29 9.45 3.30 1.52?.79 .010 gold plated brass .031 .062 .090 .372 .130 61616-1 0.25 0.79 1.57 2.29 9.45 3.30 .010 pre-tin brass .010 .093 .120 .480 .190 63391-1 4,5 .050 .085 0.25 0.25 2.36 3.05 12.19 4.83 22-18 0.3?.9 1.27?.16 .010 pre-tin brass .010 .093 .120 .480 .190 63391-2 5 0.25 0.25 2.36 3.05 12.19 4.83 b .080 .120 .010 pre-tin brass .032 .103 .126 .480 .200 60252-1 7 2.03?.05 0.25 0.81 2.62 3.20 12.19 5.08 .010 pre-tin brass .020 .103 .126 .480 .200 60432-1 7 20-18 0.5?.9 .080 .120 0.25 0.51 2.62 3.20 12.19 5.08 2.03?.05 .010 tin plated brass .020 .156 .179 .480 .200 62399-1 0.25 0.51 3.96 4.55 12.19 5.08 d 20-18 0.5?.9 .010 brass .010 .110 .148 .380 .200 62589-1 0.25 0.25 2.79 3.76 9.65 5.08 e 20-16 0.5?.3 .010 tin plated brass .032 .125 .160 .330 .090 63615-1 0.25 0.81 3.18 4.06 9.65 2.29 c 18-14 0.8?.0 .025 brass .060 .250 .250 .985 .520 60312-1 0.64 1.52 6.35 6.35 25.02 13.20 1 available in loose piece form, order part no. 61454-1. 3 loose piece form, of part no. 60900-1. 5 compliant base. 7 dimple. 2 reverse reel of 60900-1. 4 loose piece form, of part no. 63391-2. 6 no dimple. 8 reverse reel of 60900-2.
taper tab receptacle terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 59 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 taper tab receptacle terminals precision formed taper tab receptacles are available to mate with tabs having front end dimensions of .078 [1.98] and .098 [2.49]. these receptacles are available in strip form, reel fed for high speed auto- matic machine termination. taper tab specifications difference between these two dimensions must be held from .0115 to .0125 [0.29 to 0.32] 78 series?nsulation support 1 intersection must be clean no offset and no increase in taper (both sides) over this length. 78 series a = .078 .001 [1.98 0.03] b = .090 .001 [2.29 0.03] tab thickness ?.023/.016 [0.58/0.41] 98 series a = .098 .001 [2.49 0.03] b = .110 .001 [2.79 0.03] tab thickness ?.025/.016 [0.64/0.41] wire range strip form part number awg mm 2 insul. dia. dim. finish for use with for use with range l standard appl. miniature appl. 24-22 0.2?.4 .030 .050 .500 tin 42765-1 0.76?.27 12.70 78 series?nsulation piercing wire range strip form part number awg mm 2 insul. dia. dim. finish for use with for use with range l standard appl. miniature appl. tinsel .065 .075 .366 gold 60442-1 1.65?.91 9.30 tinsel .065 .075 .366 nickel 60442-2 1.65?.91 9.30 tinsel .065 .075 .500 tin 42519-1 1.65?.91 12.70 98 series?nsulation support wire range strip form part number awg mm 2 insul. dia. dim. finish for use with for use with range l standard appl. miniature appl. 24-22 0.2?.4 .040 .060 .562 tin 60891-1 1.02?.52 14.27 a .200 [5.08] 1 .260 [6.60] nom. taper length 3 1/2 ref. min. tab length b
60 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 contact and welding tab terminals contact and welding tab terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) tyco electronics offers a full selection of amp open barrel miscellaneous contact and welding tab terminals that are specifically designed to terminate various stranded and solid lead wire ranges for cus- tomer specific application requirements. welding tab terminals are available with and without insulation support barrels that terminate 26?4 awg lead wire. they are manu- factured in brass, phosphor bronze and steel material with tin, nickel and gold plating options available. brush contacts are manu- factured without insulation support barrels, one part number being the excep- tion, that terminate 24?4 awg lead wire. they are manufactured in brass and phosphor bronze material with silver plating as an option. button contacts are avail- able with and without insu- lation support barrels that terminate 20 -16 awg lead wire. they are manufac- tured in brass material with tin plated versions available as well. grounding clip terminals are available that can be terminated to 22?4 awg lead wire and accept panel thickness ranging from .019?071. they are designed to pierce through enameled painted sheet metal panels in the appli- ance and lighting industry. they are manufactured out of stainless steel or tin plated phosphor bronze and steel material. special tab receptacles are available without insula- tion support barrels that can be terminated to 20?6 awg lead wire. they are manufactured in brass, phosphor bronze and steel with tin and silver plated version available. a plug blade terminal is fea- tured and readily available to terminate 20?8 awg lead wire in brass material. fuse terminals are available for .250 [6.5] diameters without insulation support that can be terminated to 22?0 awg lead wire. they are manufactured in brass material with tin plated brass as an option. wire strain relief clamps are available for insulation diameters ranging from .150?310. they are manu- factured in aluminum, phos- phor bronze and tin plated steel. a .250 spark plug receptacle is available that is manufactured in nickel plated steel. a thermal protector crimp pin is featured that can be terminated directly to a ther- mal protector open barrel that will accept 16-14 lead wire. the terminal is manu- factured in tin plated brass. non-insulated wire pins are readily available for lead wires ranging from 10 to 22 awg lead wire. they are manufactured in copper zinc with pre-plated and post plated tin and silver plated versions options listed. nickel plated steel terminals are also featured. non-insulated amplivar wire pins with insulation supports are available to terminate directly to magnet wire leads ranging from 13?7 awg. they are man- ufactured in brass with pre- plated and post tin plated versions available. product facts welding tab terminals available for 26 -14 awg lead wire brush contacts available for 24?4 awg lead wire button contacts available for 20?6 awg lead wire grounding clip terminals accept .019 - .071 panel thicknesses non-insulated wire pins available for lead wires ranging from 10 to 22 awg lead wire non-insulated wire pins available for magnet wire leads ranging from 13?7 awg precision formed, strip-fed terminals terminated in amp automatic machines for high production rates per hour technical documents application specifications describe requirements for using the product in its intended application and or crimping information. they are intended for the packaging and design engineer and the machine setup person. 114-2093 ?carbon brush contacts 114-2129 ?grounding clip product specifications product specifications describe the product qualification test results com- pleted by tyco electronics for considera- tion of product use in a specific application. they are intended for the design and product reliability engineer. 108-1376 ?grounding clip
61 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 contact and welding tab terminals contact and welding tab terminals (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) miscellaneous contacts and weld tabs a (left hand) e l embossment w b c e l w e d l e w f e w l embossment g e w l embossment type wire range insul. stock dimensions tab material part awg mm 2 dia. thickness wl e direction number a 18-14 0.8-2.0 .020 .155 .340 .390 l.h. phosphor bronze 42920-3 4 0.51 3.94 8.64 9.91 r.h. phosphor bronze 42920-4 4 .016 .140 .740 .615 brass 155386-1 1,6 22-18 0.3-0.9 tin plated brass 155386-2 1,6 b 0.41 3.56 18.80 15.62 brass 155386-3 1,7 24-22 0.2-0.4 .008 .115 .600 .470 stainless steel 62827-1 0.20 2.92 15.24 11.94 .012 .090 .365 .100 nickel plated steel 62062-1 c 26-22 0.12-0.40 .055-.080 0.30 2.29 9.27 2.54 1.40-2.03 .008 .115 .685 .375 stainless steel 61263-1 0.20 2.92 17.40 9.53 d 18-14 0.8-2.0 .016 .140 .350 .210 nickel plated steel 62134-2 0.41 3.56 8.90 5.33 e 18-14 0.8-2.0 .016 .140 .540 .345 brass 42349-1 2 0.41 3.56 13.72 8.76 f 20-16 0.5-1.4 .020 .125 .270 .175 tin plated steel 62153-1 3 0.51 3.18 6.86 4.45 nickel plated steel 63701-1 4 tin plated steel 40990-1 4 g 20-16 0.5-1.4 .090-.130 .020 .125 .365 .165 gold plated steel 40990-2 5 2.29-3.30 0.51 3.18 9.27 4.19 tin plated steel 60581-1 5 tin plated steel 1217510-1 3 1 .062 [1.57] diameter hole in tab. 2 tab bent up 60 in applicator. 3 tab embossment up. 4 tab embossment down. 5 no tab embossment. 6 standard applicator reeling. 7 mini applicator reeling.
62 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 contact and welding tab terminals contact and welding tab terminals (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) type wire range insul. stock dimensions tab material part awg mm 2 dia. thickness wl e direction number 22-17 0.3-1.0 .020 .215 .425 .425 l.h. phosphor bronze 62214-1 magnet wire magnet wire 0.51 5.46 10.80 10.80 r.h. phosphor bronze 62214-2 a .187 r.h. phosphor bronze 60812-1 18-14 0.8-2.0 .020 4.75 .435 .640 l.h. phosphor bronze 60812-2 0.51 .125 11.05 16.25 r.h. phosphor bronze 350010-1 3.18 r.h. phosphor bronze 62008-1 1 .620 .425 silver plated ph bz 62008-2 1 b 20-14 0.5-2.0 .018 .187 15.75 10.80 l.h. phosphor bronze 62009-1 1 0.46 4.75 silver plated ph bz 62009-2 1 .495 .300 r.h. phosphor bronze 63182-1 1 12.57 7.62 l.h. phosphor bronze 63183-1 1 c 20-18 0.5-0.8 .012 .125 .330 .305 l.h. phosphor bronze 1217698-1 0.30 3.18 8.38 7.75 r.h. phosphor bronze 1217698-2 d 20-16 0.5-1.4 .018 .240 .275 .240 brass 61524-2 2 0.46 6.10 6.98 6.10 .018 .285 .210 brass 61933-1 2 24-20 0.2-0.6 0.46 7.24 5.33 .016 .312 .185 brass 63020-1 2 e 0.41 7.29 4.70 .018 .285 .210 brass 1217507-1 2 20-16 0.5-1.4 0.46 7.24 5.33 .016 .360 .185 brass 63930-1 2 0.41 9.14 4.70 f 18-14 0.8-2.0 .110-.160 .016 .255 .775 .355 brass 61390-1 2.79-4.06 0.41 6.48 19.69 9.02 1 tab lock crimp. 2 carbon brush application equipment available. brush contacts a (right hand) e l embossment w b l w e embossment c (left hand) e l embossment w d e l w e f
63 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 miscellaneous terminals miscellaneous terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) type wire range insul. stock dimensions material part awg mm 2 dia. thickness wle number a 20-16 0.5-1.4 .090-.120 .016 .195 .240 brass 42218-3 1 2.29-3.05 0.41 4.95 6.10 .195 brass 61165-1 2 tin plated brass 61165-2 2 b 20-16 0.5-1.4 .090-.125 .016 4.95 .310 brass 61039-1 2.29-3.18 0.41 .240 7.87 tin plated brass 505034-1 tin plated brass 505034-2 2 6.10 brass 505034-3 2 c 20-16 0.5-1.4 .016 .195 .235 brass 61280-1 0.41 4.95 5.97 brass 61280-2 2 d 20-16 0.5-1.4 .020 .230 .175 .060 3 brass 40662 3 0.51 5.84 4.45 1.52 1 fits .150 [3.81] dia hole 2 alternate reeling direction for mini applicator compatibility 3 tab bent down in applicator button contacts grounding clips a b w l c w l d e l w a e l w b c type wire range insul. dia. application stock dimensions material part awg mm 2 range panel thk. thk. wl e number .020-.030 .020 .140 .730 .382 stainless steel 63895-1 a 18-14 0.8-2.0 .090-.125 0.51-0.76 0.51 3.56 18.54 9.70 2.29-3.18 .047-.057 .020 .190 .730 .382 stainless steel 1217012-1 1.19-1.45 0.51 4.83 18.54 9.70 .020-.040 .020 .140 .620 .440 tin plated steel 63733-1 b 22-18 0.3-0.8 0.51-1.02 0.51 3.56 15.75 11.18 .020-.040 .020 .140 .620 .440 tin plated phos. bronze 63733-2 0.51-1.02 0.51 3.56 15.75 11.18 c 18-14 0.8-2.0 .100-.140 .019-.071 .020 .615 .675 .440 stainless steel 63575-1 2.54-3.56 0.48-1.80 0.51 15.62 17.10 11.18
64 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 miscellaneous terminals machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) type wire range insul. stock dimensions material part awg mm 2 dia. thickness wl e number 22-18 0.3-0.9 .475 tin plated brass 505020-2 a 16-14 1.3-2.0 .020 .250 12.07 .310 tin plated brass 40626 12-10 3.0-6.0 0.51 6.35 .495 7.87 tin plated brass 62587-1 12.57 22-18 0.3-0.9 .020 .250 .475 .310 brass 1217881-1 b 16-14 1.3-2.0 tin plated brass 60654-1 0.51 6.35 12.07 7.87 brass 60654-2 type wire range insul. stock dimensions material part awg mm 2 dia. thickness wl e number 20-16 0.5-1.4 .025 .320 .905 .665 tin plated phos bz 63035-1 a 18-14 0.8-2.0 tin plated phos bz 63863-1 0.64 8.13 23.00 16.89 silver plated phos bz 63863-2 b 20-16 0.5-1.4 .025 .200 .995 .790 brass 62281-1 0.64 5.08 25.27 20.06 .025 .270 1.000 .750 tin plated steel 62727-1 c 20-16 0.5-1.4 tin plated steel 63723-1 1 0.64 6.86 25.40 19.05 tin plated phos bz 63723-2 1 1 includes locking feature similar to style a. tab receptacles ?special plug blade fuse receptacles ? .250 [6.35] dia. type wire range insul. stock dimensions material part awg mm 2 dia. thickness wl e number a 20-18 0.5-0.9 .020 .250 .995 .845 brass 156523-1 0.51 6.35 25.27 21.46 a e l ? w b e l ? w embossment a twist lock receptacle l e w a b receptacle, 250 series c receptacle miscellaneous terminals
65 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 miscellaneous terminals miscellaneous terminals (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) type wire range insul. stock dimensions material part awg mm 2 dia. thickness wl e number .180-.230 .025 .575 .405 aluminum 42412-5 4.57-5.84 0.64 14.60 10.29 a .150-.200 .500 tin plated steel 61831-1 3.81-5.08 .028 12.70 .250 .290-.310 0.71 .640 6.35 tin plated steel 61987-1 7.37-7.87 16.26 b .180-.230 .025 .285 .750 aluminum 61520-1 1 4.57-5.84 0.64 7.24 19.05 c .030 .345 phosphor bronze 1217440-8 2 0.76 8.76 1 ring .200 [5.08] hole diameter. 2 strain relief for .045 [1.14] dia. stranded steel cable. wire strain relief clamps spark plug receptacle ? .250 [6.35] dia. thermal protector crimp pin type wire range insul. stock dimensions material part awg mm 2 dia. thickness wl e number a 16-14 1.3-2.0 .016 .050 .375 .175 tin plated brass 1217569-1 1 0.41 1.27 9.53 4.45 1 pin is crimped in thermal protector wire barrel. type wire range insul. stock dimensions material part awg mm 2 dia. thickness wl e number a .275 .018 .320 1.155 .745 nickel plated steel 40800 7.00 0.46 8.13 29.34 18.92 a b l c l e ? w a e w l a
66 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 miscellaneous terminals miscellaneous terminals (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) type wire range insul. stock dim. material part awg mm 2 dia. thickness l and finish number brass 926823-1 20-17 0.5?.0 .013 .276 pre-tin plated brass 926823-2 0.32 7.00 brass 926823-3 1 pre-tin plated brass 926823-4 1 phos. bronze 926823-5 20-17 0.5?.0 .013 .276 pre-tin plated phos. bronze 926823-6 0.32 7.00 phos. bronze 926823-7 1 pre-tin plated phos. bronze 926823-8 1 a brass 926824-1 17-13 1 2 1.0?.5 .013 .276 pre-tin plated brass 926824-2 0.32 7.00 brass 926824-3 1 pre-tin plated brass 926824-4 1 phos. bronze 926824-5 17-13 1 2 1.0?.5 .013 .276 pre-tin plated phos. bronze 926824-6 0.32 7.00 phos. bronze 926824-7 1 pre-tin plated phos. bronze 926824-8 1 17-13 1 2 1.0?.5 .013 .276 nickel plated brass 926824-9 1 0.32 7.00 nickel plated brass 1-926824-0 22-18 0.30?.82 .079 ? .098 .013 .429 brass 925667-1 2.00?.50 0.32 10.90 pre-tin plated brass 925667-2 22-18 0.30?.82 .079 ? .098 .013 .429 nickel plated steel 925667-4 2.00?.50 0.32 10.90 22-18 0.30?.82 .079 ? .098 .013 .429 brass 925667-5 1 2.00?.50 0.32 10.90 pre-tin plated brass 925667-6 1 22-18 0.30?.82 .079 ? .098 .013 .429 nickel plated steel 925667-8 1 2.00?.50 0.32 10.90 20-17 0.5?.0 .071 ? .130 .013 .429 brass 925552-1 1.80?.30 0.32 10.90 pre-tin plated brass 925552-2 20-17 0.5?.0 .071 ? .130 .013 .429 nickel plated steel 925552-4 1.80?.30 0.32 10.90 b 20-17 0.5?.0 .071 ? .130 .013 .429 brass 925552-5 1 1.80?.30 0.32 10.90 pre-tin plated brass 925552-6 1 20-17 0.5?.0 .071 ? .130 .013 .429 nickel plated steel 925552-8 1 1.80?.30 0.32 10.90 20-17 0.5?.0 .071 ? .130 .013 .429 pre-tin plated phos. bronze 1-925552-0 1.80?.30 0.32 10.90 20-17 0.5?.0 .071 ? .130 .013 .429 tin plated brass 1-925552-1 1.80?.30 0.32 10.90 tin plated brass 1-925552-2 1 brass 926866-1 20-15 1 2 0.5?.5 .071 ? .130 .630 pre-tin plated brass 926866-2 1.80?.30 16.00 brass 926866-3 1 pre-tin plated brass 926866-4 1 1 splice free. wire pins a l b l
67 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 miscellaneous terminals miscellaneous terminals (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) type wire range insul. stock dim. material part awg mm 2 dia. thickness l and finish number 20-15 1 2 0.5?.5 .098 ? .150 .013 .311 brass 141093-1 2.50?.80 0.32 7.90 tin plated brass 141093-2 brass 160644-1 20-15 1 2 0.5?.5 .091 ? .126 .016 .216 silver plated brass 160644-2 2.30?.20 0.40 5.50 tin plated brass 160644-3 silver plated brass 160644-4 1 20-15 1 2 0.5?.5 .091 ? .126 .016 .216 nickel plated steel 160644-6 1 2.30?.20 0.40 5.50 tin plated brass 160644-7 1 20-15 1 2 0.5?.5 .091 ? .126 .016 .216 brass 160644-8 2.30?.20 0.40 5.50 nickel plated brass 160644-9 tin plated brass 1-160644-0 1 17-13 1 2 1.0?.5 .098 ? .150 .013 .429 brass 925553-1 b 2.50?.80 0.32 10.90 pre-tin plated brass 925553-2 17-13 1 2 1.0?.5 .098 ? .150 .013 .429 phos. bronze 925553-3 2.50?.80 0.32 10.90 pre-tin plated phos. bronze 925553-4 17-13 1 2 1.0?.5 .098 ? .150 .013 .429 nickel plated steel 925553-6 2.50?.80 0.32 10.90 17-13 1 2 1.0?.5 .098 ? .150 .013 .429 brass 925553-7 1 2.50?.80 0.32 10.90 pre-tin plated brass 925553-8 1 17-13 1 2 1.0?.5 .098 ? .150 .013 .429 phos. bronze 925553-9 1 2.50?.80 0.32 10.90 pre-tin plated phos. bronze 1-925553-0 1 17-13 1 2 1.0?.5 .098 ? .150 .013 .429 nickel plated steel 1-925553-2 1 2.50?.80 0.32 10.90 brass 926867-1 13 1 2 -10 2.5?.0 .177 max. .013 .630 pre-tin plated brass 926867-2 4.50 . 0.32 16.00 brass 926867-3 1 pre-tin plated brass 926867-4 1 pre-tin plated brass 926933-1 18 1 2 -17 0.75?.0 .010 .236 brass 926933-2 0.25 6.00 pre-tin plated brass 926933-3 brass 926933-4 pre-tin plated phos. bronze 926933-5 18 1 2 -17 0.75?.0 .010 .236 phos. bronze 926933-6 c 0.25 6.00 pre-tin plated phos. bronze 926933-7 phos. bronze 926933-8 18 1 2 -17 0.75?.0 .010 .236 copper nickel 926933-9 0.25 6.00 15 1 2- 13 1 2 1.5?.5 .010 .276 pre-tin plated brass 925856-1 0.25 7.00 brass 925856-2 15 1 2- 13 1 2 1.5?.5 .010 .276 phos. bronze 925856-3 0.25 7.00 pre-tin plated phos. bronze 925856-4 1 splice free. wire pins (continued) b l c l
68 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 miscellaneous terminals miscellaneous terminals (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) a l amplivar wire pins with insulation support type wire range insul. stock dim. material part cma mm 2 dia. thickness l number 27-19 0.10-0.60 .055-.087 .016 .272 brass 141075-1 1.40-2.20 0.40 6.90 tin plated brass 141075-2 .098-.150 .016 .311 brass 141175-1 1 a 27-19 0.10-0.60 tin plated brass 141175-2 1 2.50-3.80 0.40 7.90 brass 1-141175-1 2 .098-.150 .016 .319 brass 737060-1 18-13 0.70-2.50 tin plated brass 737060-2 2.50-3.80 0.40 8.10 pre-tin plated brass 737060-3 1 reeled ?-up? 2 reeled ?-down?
application tooling (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 69 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 application tooling application tooling amp-o-lectric model g terminating machines, 354500-1, -9, -11 a totally new design of our most popular machine for bench-top operation. it features a quiet and highly-reliable direct motor drive, electronic controls for ease of setup and oper- ation, and improved guard- ing and lighting for operator convenience and safety. all versions also include either manual or automatic preci- sion adjustment for crimp height. for use with minia- ture style applicators only. (shown with optional crimp quality monitor [cqm].) specifications weight ?approximately 240 lb [110 kg] width ?18.7-25.3 [475-643] depend- ing on type of applicator used depth ?21.5-28.1 [546-713] depend- ing on type of applicator used height ?20 [508] without reel electrical ?120 or 220 vac, 50 or 60 hz air ?90-110 psi [6.21-7.59 bar] when required for use with air-feed applicators wire range 26-10 awg [0.12-6.0 mm 2 ] solid or stranded, depending on product applied for more information, request catalog 65828 . amp 3k/40 and amp 5k/40 terminating machines the amp 3k/40 and amp 5k/40 terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. by incorporating the most commonly requested fea- tures as standard and offer- ing a long list of optional equipment, these termina- tors offer flexibility to meet the specific needs of vari- ous applications at the low- est possible cost. 3,000 lb [1361 kg] max. crimp force (amp 3k/40) 5,000 lb [2268 kg] max. crimp force (amp 5k/40) tool-less removal of applicators and guards jog capability quiet, fast operation 80/76 dba and cycle time less than 0.400 seconds accepts heavy duty mini style applicators wide range of optional equipment such as tool-less precision crimp height adjust, batch counter, cqm capability and work light order catalog 1654856 for specs and part numbers specifications height ?20 [510] (without reel sup- port) weight ?approx. 150 lb [68 kg] capacity ? amp 3k/40 ?3,000 lb [1361 kg] max. crimp force; amp 5k/40 ?5,000 lb [2268 kg] max. crimp force noise ?76 dba maximum at 3,000 lb [1361 kg] full capacity; 80 dba maxi- mum at 5,000 lb [2268 kg] full capacity electrical ?100-240 vac, 50/60 hz (6a) ?average <1 a at 120 vac when used as a bench-top unit at 2 000 cycles per hour operating rate air ?90-100 psi [6.21-6.90 bar], 6 scfm [0.00282 m 3 /s] (when required for use with air-feed applicators) note: optional air feed valve assembly required.
application tooling (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 70 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 application tooling this unique system provides 100% on-the-fly crimp inspection. it measures the crimp height of each termi- nation, and evaluates the quality of each crimp. if a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. it also provides ports for printing and networking. when used with amp-o-lectric model ? termination machines, the monitor is mounted to the machine. when used with ampomator cls iv lead making machines, it is inte- grated into the machine? operating system, with the information displayed on the machine? touch screen. 5-ton machine, part number 565433-4 this machine is used with special standard style applicators to apply splices and terminals requiring crimping forces greater than the maximum output of amp-o-lectric termination machines. the machine is a modification of a fixed bed gap mechanical clutch press manufactured by benchmaster products, inc. specifications width 29 [737] depth 25.4 [645] height 35.5 [902] without reel weight approximately 250 lb [113 kg] electrical 120 vac, 60 hz, 6 a air 90-100 psi [6.21-7.59 bar] when required for use with air-feed applicators carbon brush machine, part number 459248-2 this machine is a modified amp-o-lectric model ? termination machine equipped with a mecha- nism that compresses the spring and pulls the shunt wire through the spring over the terminal. the machine can terminate shunt wires ranging from .812-4.78 [20.6-121] in length depending on the type of terminal used. it can accept springs with an inside diameter of .130-.427 [3.30-10.8] specifications width 27 [68.6] depth 27 [68.6] height 28 [71.1] without reel weight approximately 250 lb [113 kg] electrical 120 vac, 60 hz, 6 a air 80-100 psi [5.51-6.89 bar] crimp quality monitor (cqm) specifications width ?8.5 [216] depth ?9 [229] height ?4.5 [114] electrical ?120 vac, 50 or 60 hz, or 220 vac, 50 or 60 hz printer port ?serial interface for more information, request catalog 82275 . optional stripping module for the amp 3k/40, amp 5k/40 and amp-o-lectric model g terminating machines the combination of the stripping module with the amp 3k/40, amp 5k/40 or the amp-o-lectric model g terminating machines provides our cus- tomers with an economic and proficient method of stripping the wire and crimping terminals on the same machine. no longer is a special machine needed for just stripping the wire. the wires are stripped moments before crimping, which means that there is virtually no chance of dam- aging the wire conductors during handling or storage. wire placement accuracy is also improved because once the wire is fed into the start sensor, the stripping module does the rest. specifications wire range base module ?32-14 awg [0.03 mm 2 - 2.5 mm 2 ] (30-32 awg may require special kit.) max. insulation ?.200 [5.08] cable breakout ?> 1.1 [29] strip length ? .100 - .400 [2.5 ?10.16] noise ?less than 82 dba (typical at operator position with standard mechan- ical feed applicator) weight ?10 lb [4.53 kilograms] height ?5 [127] electrical ?100-240 vac, 50/60 hz, single phase current, obtains power from the terminator air ?90-100 psi [620-760 kpa], 6 scfm [2.83 liters/sec] wire sensor ?gold plated contacts with laser etched target for more information, request catalog 1309085 .
application tooling (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 71 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 application tooling applicators end- and side-feed heavy-duty miniature (hdm) applicators tyco electronics applicators are designed to exacting specifications to produce consistent, high-quality terminations. hdm applicators are quickly interchangeable and easily repaired. they feature simple dial-in set- tings for adjusting crimp height for terminating differ- ent wire combinations within the designated cma range. these applicators are used with both bench machines and fully-automatic lead makers. they can also be used for crimp quality monitoring on systems equipped with the cqm g-adapter. call the tooling assistance hotline at 1-800-722-1111 for further information. standard (std) applicators standard style applicators are generally used for long production runs using dedicated equipment, or when splicing a coil, for example, that needs to be positioned close to the crimping area in the applicator. the crimp height can be adjusted by raising or lowering the base mount. standard style applicator for large cma splice, part number 566372-2 this applicator was designed specifically to apply amp 5 000-16 000 cma splice, part number 63625-1. it features a highly-visible, close-up crimp area?ess than 1 [25] from the front of the guard. you can easily splice multiple wires by simply rotating them down through the front of the guard into the crimp area. it is an air-feed applicator, and can be used with amp-o-lectric model k termination machine part number 1-471273-2 or 1-471273-3. ampomator cls iv+ lead-making machines, 356500-1, -2 fully-automatic machines that measure, cut, strip and terminate single leads. microprocessor-controlled, and programmed and operated using an easy-to- follow, menu-driven touch- screen. features include direct-drive terminating units with precision crimp height adjustment, fully programmable setups, wire runout and splice detection, and motorized pre-feed with wire straightener. crimp quality monitoring is also available. specifications width 159 [4 040] depth 68 [1 730] height 86 [2 185] with 24 [610] dia. reel weight 2 000 lb [907 kg] electrical 220 vac, 50 or 60 hz, single phase, 25 a, with neutral and ground air 90 psi [6.21 bar], 15 scfm [0.0071 m 3 /s] sustained wire range 26-10 awg [0.12-6 mm 2 ] stranded, 26-16 awg [0.12-1.4 mm 2 ] solid lead lengths 3-90 [76.2-2 285], 90-1 000 [2 285-25 400] with long lead conveyors for more information, request catalog 124324 .
part number index (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 72 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 part number index 40977 17 40979 16 40990 61 41006 16 41013 9 41090 17 41108 30 41124 15 41125 15 41126 15 41215 28 41276 30 41282 30 41294 14 41330 12 41332 12 41333 12 41341 17 41343 22 41346 16 41356 17 41376 19 41397 28 41406 10 41409 19 41443 20 41456 10 41459 28 41461 24 41471 10 41472 10 41473 24 41495 24 41499 16 41558 11 41559 12 41560 12 41579 9 41580 9 41581 9 41582 9 41589 22 41590 22 41604 14 41627 28 41698 56 41711 9 41765 47 41766 47 41770 47 41808 15 41809 15 41854 54 41870 54 41899 47 41900 47 41904 47 41911 17 41933 25 41974 28 41975 28 41989 58 part no. page 41996 28 42023 19 42036 9 42037 9 42054 17 42065 11 42076 47 42101 55 42110 17 42111 17 42113 24 42119 47 42142 57 42160 22 42164 9 42168 23 42169 23 42185 16 42187 25 42188 25 42189 20 42190 20 42191 20 42192 47 42204 16 42218 63 42308 55 42318 24 42329 28 42339 25 42349 61 42412 65 42425 17 42428 53 42429 53 42508 9 42519 59 42531 57 42547 9 42555 17 42581 57 42627 29 42639 14 42673 18 42700 57 42716 17 42721 11 42722 15 42745 55 42749 57 42751 14 42752 14 42765 59 42776 47 42778 47 42779 47 42780 47 42827 54 42863 15 42864 15 42865 56 42868 57 part no. page 42869 54 42890 17 42891 57 42899 15 42913 15 42920 61 42933 11 42938 14 42946 15 42947 15 60007 9 60017 57 60024 12 60115 52 60123 9 60124 22 60177 55 60187 23 60234 25 60250 17 60251 22 60252 58 60312 58 60319 21 60320 21 60321 21 60322 21 60323 21 60348 53 60372 27 60373 53 60376 55 60389 22 60390 22 60394 11 60422 19 60432 58 60433 12 60436 58 60440 54 60442 59 60445 22 60469 53 60470 28 60477 58 60485 14 60501 22 60505 17 60524 58 60546 11 60553 9 60555 9 60581 61 60625 12 60654 64 60660 56 60700 11 60725 22 60733 54 60744 12 60752 21 60766 56 part no. page part number index note: this index lists all cataloged parts by base no. only. complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. 34578 16 34812 16 34839 16 34848 16 40509 28 40517 16 40521 24 40523 17 40524 17 40552 28 40577 24 40593 16 40594 16 40595 16 40604 14 40605 14 40626 64 40652 54 40660 11 40661 11 40662 63 40668 16 40696 17 40697 9 40698 9 40702 16 40705 24 40723 11 40724 11 40725 11 40749 16 40763 22 40764 25 40765 25 40766 25 40771 29 40777 16 40796 17 40797 18 40800 65 40808 22 40810 16 40811 16 40812 16 40816 16 40862 28 40868 28 40884 16 40888 10 40891 24 40894 10 40951 17 40952 28 40955 10 40960 14 40973 14 40976 16 part no. page
part number index (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 73 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 part number index 61588 10 61616 58 61622 53 61624 14 61652 9 61653 9 61674 52 61710 21 61764 10 61769 27 61777 13 61793 13 61794 13 61795 13 61802 56 61813 58 61831 65 61844 15 61853 19 61855 23 61857 23 61863 13 61866 15 61867 13 61868 15 61891 56 61904 10 61933 62 61941 58 61987 65 62000 46 62001 46 62002 46 62008 62 62009 62 62040 46 62041 58 62044 48 62062 61 62074 52 62134 61 62153 61 62157 46 62160 54 62185 53 62194 48 62200 46 62201 46 62214 62 62281 64 62295 46 62303 46 62304 46 62305 46 62306 46 62307 46 62308 46 62309 46 62310 46 62311 46 62318 28 62341 48 part no. page 60770 12 60771 12 60772 12 60772 13 60773 22 60774 22 60775 22 60793 56 60798 57 60799 57 60806 29 60812 62 60884 54 60885 53 60891 59 60900 58 60908 54 60932 28 60933 28 60997 28 60998 23 61008 28 61012 55 61013 52 61021 29 61039 63 61074 47 61142 17 61165 63 61166 48 61238 22 61263 61 61280 63 61283 10 61289 15 61299 27 61300 29 61312 9 61336 14 61352 15 61359 13 61385 25 61386 10 61388 56 61390 62 61397 13 61412 57 61424 15 61436 10 61443 20 61454 58 61463 16 61489 58 61492 28 61498 25 61505 19 61519 25 61520 65 61524 62 61546 18 61547 53 61556 10 part no. page 62344 52 62352 58 62357 28 62358 52 62382 29 62399 58 62402 54 62405 54 62416 56 62419 29 62503 29 62505 52 62516 29 62587 64 62589 58 62612 15 62613 15 62616 52 62638 9 62670 48 62686 16 62691 15 62700 13 62720 54 62727 64 62739 56 62754 27 62755 21 62759 27 62786 13 62787 13 62795 23 62820 52 62827 61 62829 56 62835 21 62975 13 63020 62 63035 64 63053 25 63130 27 63147 21 63182 62 63183 62 63243 16 63268 23 63374 22 63381 54 63391 58 63399 21 63431 48 63432 28 63446 21 63457 16 63482 13 63506 55 63514 11 63518 14 63526 24 63561 47 63562 47 63564 47 part no. page 63575 63 63594 54 63602 13 63610 23 63612 21 63615 58 63621 48 63628 12 63640 13 63649 21 63676 16 63678 12 63698 14 63701 61 63707 14 63721 9 63723 64 63733 63 63750 12 63797 9 63834 28 63863 64 63865 57 63872 11 63895 63 63925 56 63930 62 63989 56 63997 13 109451 14 109452 12 109453 9 109454 9 141075 68 141093 67 155352 28 155353 28 155386 61 156523 64 160102 10 160108 10 160644 67 350010 62 350053 52 350080 14 350199 14 350436 13 350502 22 350509 10 350568 23 350571 21 350981 14 485003 9 485015 18 485016 27 485020 28 485029 13 485030 13 485043 27 485044 21 485064 29 485073 23 part no. page
part number index (continued) machine applied terminations, open barrel terminals (rings, spades, pins, receptacles, splices, tabs) 74 catalog 82227 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-3611-1514 revised 8-04 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-5-729-0425 uk: 44-141-810-8967 part number index 1601511 37 1601513 37 1601514 35 1601520 34 1601528 36 1601529 36 1601531 36 1601532 36 1601538 42 1601539 42 1601540 42 1601542 38 1601545 38 1601546 38 1601547 38 1601548 37 1601549 37 1601550 34 1601551 34 1601553 34 1601555 38 1601559 42 1601560 42 1601562 38 1601564 38 1601566 37 1601569 37 1601571 37 1601572 34 1601573 34 1601575 33 1601577 33 1601578 33 1601580 38 1601582 38 1601583 38 1601584 38 1601586 37 1601587 35 1601588 35 1601591 35 1601593 33 1601596 38 1601597 37 1601599 37 1601600 37 1601601 35 1601603 35 1601604 42 1601606 42 1601607 41 1601608 41 1601610 38 1601611 38 1601612 38 1601614 37 1601617 37 part no. page 485079 21 505020 64 505033 29 505034 63 505038 56 626034 12 640007 14 640008 11 640009 15 640011 14 640012 15 640051 13 640052 13 640082 11 640102 14 640189 19 640204 10 640212 21 640216 15 640249 15 640253 14 640257 18 640260 25 640271 10 737060 68 925552 66 925553 67 925667 66 925856 67 926823 66 926824 66 926866 66 926867 67 926933 67 964156 46 1217012 63 1217070 57 1217074 57 1217104 56 1217142 56 1217160 12 1217185 56 1217330 14 1217384 47 1217440 65 1217507 62 1217510 61 1217569 65 1217698 62 1217881 64 1217967 27 1375622 29 1438246 29 1438254 30 1601503 38 1601504 38 1601507 35 part no. page 1601618 37 1601619 37 1601620 35 1601623 35 1601625 35 1601628 35 1601629 35 1601630 35 1601631 35 1601632 33 1601633 33 1601635 38 1601637 42 1601639 41 1601640 37 1601642 36 1601644 42 1601646 42 1601647 42 1601649 38 1601650 37 1601651 37 1601652 37 1601654 37 1601655 35 1601656 35 1601658 35 1601660 35 1601661 35 1601664 35 1601665 35 1601667 35 1601668 35 1601669 34 1601675 42 1601677 41 1601678 41 1601680 36 1601681 36 1601682 36 1601683 42 1601687 37 1601689 36 1601691 36 1601693 36 1601694 36 1601695 36 1601705 41 1601706 41 1601707 41 1601709 36 1601710 36 1601711 36 1601712 36 1601716 42 1601717 41 1601718 41 part no. page 1601719 41 1601721 37 1601722 37 1601723 37 1601726 36 1601729 36 1601730 36 1601731 36 1601733 36 1601750 41 1601754 36 1601755 36 1601761 41 1601764 36 1601765 36 1601766 36 1601768 34 1601769 33 1601771 33 1601793 42 1601794 41 1601795 38 1601797 34 1601798 34 1601800 42 1601807 34 1601808 37 1601809 37 1601810 37 1601811 35 1601814 41 1601818 35 1601819 35 1601820 35 1601823 41 1601824 41 1601825 38 1601827 37 1601828 35 1601829 35 1601832 42 1601833 41 1601835 41 1601837 37 1601841 36 1601842 41 1601844 42 1601845 42 1601846 41 1601847 41 1601848 41 1601852 36 1601853 33 1601857 41 part no. page
82227?0m?ug?p?-04 tyco electronics corporation printed in the u.s.a. www.tycoelectronics.com global contacts americas asia/ pacific argentina ?buenos aires phone: +54-11-4733-2200 fax: +54-11-4733-2250 brasil ?s?o paulo phone: +55-11-3611-1311 fax: +55-11-3611-0397 canada ?markham phone: +905-475-6222 fax: +905-474-5520 product information center: (technical support) phone: +905-470-4425 fax: +905-474-5525 colombia ?bogota phone: +57-1-240-9396 fax: +57-1-660-0206 mexico ?mexico city phone: +52-55-5-729-0425 fax: +52-55-5-398-1430 united states ?harrisburg, pa phone: +717-564-0100 fax: +717-986-7575 product information center: (technical support) phone: +800-522-6752 fax: +717-986-7575 australia ?sydney phone: +61-2-9840-8200 fax: +61-2-9899-5649 product information center: (technical support) phone: +61-2-9554-2600 fax: +61-2-9502-2556 india ?bangalore phone: +91-80-841-0200 fax: +91-80-841-0210 indonesia ?jakarta phone: +6221-526-7852 fax: +6221-526-7856 japan ?kawasaki, kanagawa phone: +81-44-844-8079 fax: +81-44-844-8733 product information center: (technical support) phone: +81-44-844-8013 fax: +81-44-812-3200 raychem products phone: +81-44-900-5102 fax: +81-44-5025-5027 korea ?seoul phone: +82-2-3274-0535 fax: +82-2-3274-0524/0531 malaysia ?selangor phone: +60-3-7053055 fax: +60-3-7053066 new zealand ?auckland phone: +64-9-634-4580 fax: +64-9-634-4586 philippines ?makati city phone: +632-867-8641 fax: +632-867-8661 people? republic of china hong kong phone: +852-2735-1628 fax: +852-2735-0243 shanghai phone: +86-21-6485-0602 fax: +86-21-6485-0728 shunde phone: +86-765-775-1368 fax: +86-765-775-2823 singapore ?singapore phone: +65-4820-311 fax: +65-4821-012 raychem products phone: +65-4866-151 fax: +65-6545-514 taiwan ?taipei phone: +886-2-2664-9977 fax: +886-2-2664-9900 thailand ?bangkok phone: +66-2-955-0500 fax: +66-2-955-0505 vietnam ?ho chi minh city phone: +84-8-8232-546/7 fax: +84-8-8221-443 for latin/south american countries not shown phone: +57-1-240-9396 fax: +57-1-660-0206 europe/ middle east/africa austria ?vienna phone: +43-190-560-0 fax: +43-190-560-1333 belgium ?kessel-lo phone: +32-16-352-300 fax: +32-16-352-352 bulgaria ?sofia phone: +359-2-971-2152 fax: +359-2-971-2153 czech republic ?kurim phone: +420-5-41-162-111 fax: +420-5-41-162-223 denmark ?viby j phone: +45-70-15-52-00 fax: +45-86-29-51-33 egypt ?cairo phone: +20-2-417-76-47 fax: +20-2-419-23-34 estonia ?tallinn phone: +372-65-05-474 fax: +372-65-05-470 finland ?helsinki phone: +358-95-12-34-20 fax: +358-95-12-34-250 france ? 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